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SYMPTON

POSSIBLE CAUSE

SUGGESTED CORRECTION

Unit will not run

Blown fuse in P.C. Board

Replace fuse & check for cause of

(No warning LEDS glows)

blown fuse

Main switch in OFF position

Turn switch to ON position

Burn-out transformer

Replace P.C. Board

Inoperative P.C. Board

Replace P.C. Board

Loose electrical connections

Check wiring

(Green LED-Power ON glows)

P.C.Board selector in STAND BY

Move to OPERATING position

Blown 16 A fuse in P.C. Board

Replace fuse

(Bin full LED glows)

Inoperative ice level control

Replace ice level control

(Red-alarm LED glows)

Evaporator sensor unplugged

Check for properly plug

Evaporator sensor out of order

Check with an ohmmeter for
electrical conductivity. If zero or
infinitive replace it.

Evaporator sensor probe loose

Replace it

on its cable

Compressor doesn't run

Check for power on compressor
PC Board outlet. If so replace
compressor.
It not replace PC Board.

Fan motor doesn't run during

Replace fan motor

freezing.

Check for correct operation of
pressure control
(Cut in at 10 bar - 140 psi)

Hot gas valve open during freezing

Replace hot gas valve

Water inlet valve open during freezing

Replace water inlet valve

No water to the water cooled

Check for inoperative water

condenser

regulating valve.
Check for shortage of water.

Compressor cycles intermittently

Low voltage

Check circuit for overloading
Check voltage at the supply to the
building. If low, contact the power
company

Contactor with burnt contacts

Clean or replace

Non-condensable gas in system

Purge the system

Compressor starting device with

Check for loose wires in starting

loose wires

device

Cubes too small

Freezing cycle too short

Review setting of DIP SWITCH keys

Capillary tube partially restricted

Blow charge, add new gas & drier,
after evacuating system with
vacuum pump

Moisture in the system

Same as above

Shortage of water

See remedies for shortage of water

Shortage of refrigerant

Check for leaks & recharge

Inoperative evaporator sensor

Replace sensor

SERVICE DIAGNOSIS

Page 20

Summary of Contents for DX 40

Page 1: ...DX 40 Service Manual Cod 71503041...

Page 2: ...allation practice OPERATING INSTRUCTIONS Start up Operational checks OPERATING PRINCIPLES How it works Freezing cycle Harvest cycle Control sequence Component description ADJUSTMENT PROCEDURES Adjustm...

Page 3: ...MIN 10 C 5 C 1 bar 10 ice making capacity 40 35 30 25 20 15 10 Kg 38 32 5 27 21 15 10 32 38 10 21 40 35 30 25 20 15 10 Kg 38 32 5 27 21 15 10 AIR COOLED MODELS WATER TEMPERATURE AMBIENT TEMPERATURE I...

Page 4: ...hine specifications Cubes per harvest 24 medium A 15 C water temperature Electric power cons Kwh per 24 Hr Cond unit Finish Comp HP Stainless stell 3 8 15 Kg Dimensions HEIGHT 1720 mm WIDTH 380 mm DEP...

Page 5: ...es freely 7 Check that the compressor fits snugly onto all its mounting pads 8 Use clean damp cloth to wipe the surfaces inside the storage bin and the outside of the cabinet GENERAL INFORMATION AND I...

Page 6: ...e and the unit If water contains a high level of impurities it is advisable to consider the use of an appropriate water filter or conditioner WATER DRAIN The recommended drain tube is a plastic or fle...

Page 7: ...ency serving him G INSTALLATION PRACTICE 1 Hand shut off valve 2 Water filter 3 Water supply line flexible hose 4 3 4 male fitting 5 Vented drain 6 Open trapped vented drain 7 Drain fitting 8 Main swi...

Page 8: ...pressure below the Minimum value of 1 bar 14 psig 3 Any clogging situation in the water circuit like the inlet water strainer and or the flow control D At completion of the water filling phase 5minute...

Page 9: ...ontrolthetem perature of its probe progressively rises to reach 4 5 C 40 F and at this point the ice machine restarts to initiate a new freezing cycle with the simultaneous extinguishing of the 3rd RE...

Page 10: ...st to avoid to overfill the ice bucket when left in the dispensing compartment The yellow LED located beside the green one is lighted ON while the auger motor is energized NOTE The CUT IN RANGE OF THE...

Page 11: ...reezes into ice the rest of it cascades by gravity into the sump assembly below for recirculation FREEZING CYCLE The hot gas refrigerant discharged out from the compressor Fig B reaches the condenser...

Page 12: ...Page 11...

Page 13: ...5 to 45 minutes the defrost cycle starts DIP SWITCH 1 2 3 4 5 6 7 8 9 10 Air Cooled ON OFF OFF OFF ON OFF ON ON ON OFF Water cooled ON OFF OFF ON OFF OFF ON ON ON OFF TAB A DIP SWITCH KEYS FACTORY SET...

Page 14: ...s ON OFF Evaporator Sensor Ice Level Sensor HARVEST Water Filling Phase Electrical components Loads ON OFF Compressor Water Pump Fan Motor Air cooled only Hot Gas Valve Water Inlet Valve Water drain v...

Page 15: ...OMPONENTS DESCRIPTION A EVAPORATOR TEMPERATURE SENSOR The evaporator temperature sensor probe locatedincontactwiththeevaporatorserpentine detects the dropping of the evaporator tempera ture during the...

Page 16: ...S KEY MUST BE SET IN OFF POSITION ATTENTION The check up of the P C BOARD output must be performed in averyshorttimeinordertoavoidfrequent start and stop every few seconds of the electricalcomponentsw...

Page 17: ...il 8 9 DELTA T C ON ON 1 OFF ON 1 5 ON OFF 2 OFF OFF 2 5 TAB D ICE LEVEL SENSOR CONTROL TEMPERATURE RANGE ACCORDING TO THE DIP SWITCH SETTING COMBINATIONS Locatedonthehotgasline thisvalveisenergized t...

Page 18: ...on the front of the P C Board 2 Take note of the combination of the DIP SWITCH KEYS 3 4 5 6 and 7 and check the corrisponding length of freezing cycle 3rd phase as shown on Table C 3 Change the same D...

Page 19: ...OTOR C COMPRESSOR MOTOR D PUMP E WATER INPUT EL VALVE F DEFROST EL VALVE G AUGER GEAR MOTOR H BIN TEMP PROBE I EVAPORATOR PROBE L ICE PHOTOSWITCHES M ELECTRONIC CARD O FAN PRESSURE SWITCH P ANTI STRIP...

Page 20: ...MOTOR C COMPRESSOR MOTOR D PUMP E WATER INPUT EL VALVE F DEFROST EL VALVE G AUGER GEAR MOTOR H BIN TEMP PROBE I EVAPORATOR PROBE L ICE PHOTOSWITCHES M ELECTRONIC CARD O MAX PRESSURE SWITCH P ANTI STRI...

Page 21: ...Fan motor doesn t run during Replace fan motor freezing Check for correct operation of pressure control Cut in at 10 bar 140 psi Hot gas valve open during freezing Replace hot gas valve Water inlet va...

Page 22: ...more ventilation Overcharge of refrigerant Correct the charge Purge off slowly Capillary tube partially restricted Blow charge add new gas drier after evacuating system with vacuum pump Hot gas soleno...

Page 23: ...hine and fan motor OFF on aircooledmodels cleancondenserusingvacuum cleaner whisk broom or non metallic brush 5 Check for water leaks and tighten drain line connections Pour water down bin drain line...

Page 24: ...rage bin REMEMBER To prevent the accumulation of undesirable bacteria it is necessary to sanitize the interior of the storage bin with an anti algae disinfectant solution every week WARNING The Ice Ma...

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