Ice-O-Matic GEMD270A2 Installation And Service Manual Download Page 22

MAINTENANCE AND CLEANING INSTRUCTION

A. GENERAL

The times and the procedures for maintenance
and cleaning are given as guides and are not to be
construed as absolute or invariable. Cleaning
especially will vary depending upon local water
and ambient conditions and the ice volume
produced. Each ice machine must be maintained
individually, in accordance with its particular
location requirements.

B. Ice machine

The following maintenance should be scheduled at
least two times per year on these ice machines:

1. Check and clean the water line strainer or filter.

2. Remove the cover from the float reservoir – be
careful to not damage the two water sensors –and
depress the float to make sure that a full stream of
water enters the reservoir.

3. Check that the ice machine is level.

4. Check that the water level in the water reservoir
is below the overflow but high enough that it does
not run out of the spout opening.

NOTE: The float must stop the incoming water flow
when the rubber housed in the setting screw is
perpendicular to the water nozzle.

5. Clean the water system, water reservoir and the
interior of freezing cylinder using a solution of ice
machine cleaner. Refer to section C. CLEANING
INSTRUCTIONS OF WATER SYSTEM for
cleaning procedures and after cleaning will indicate
frequency and procedure to be followed in local
areas.

NOTE: Cleaning requirements vary according to
the local water conditions and individual user
operation.

6. If required, polish the two sensor rods secured
to the float reservoir cover. Heavy scale sediment
on them can be removed with the help of a bit of
ice machine cleaner plain.

7. With the ice machine and fan motor OFF clean
condenser using vacuum cleaner, whiskbroom or
non-metallic brush taking care to do not damage
the condenser temperature sensor.

8. Check for water leaks and tighten drain line
connections. Pour water into the sink to be sure
that drain line is open and clear.

9. Check the ice level control sensor to test
shut-off. Put your hand between the light source

and the receiver on the upper side of the storage
bin to cut off the light beam for at least 6 seconds.

This

 

should

 

cause

 

the

 6th 

RED

 

LED

 

on

 

the

 

front

 

of

 

the

 

PC

 

board

 

to

 

turn

 

off

 

and,

 

6

 

seconds

 

later

 

the

 

ice

 

machine

 

will

 

cease

 

operation

 

and

 

the

 

6th

 

YELLOW

 

LED

 

will

 

turn

 

on.

 

Once

 

you

 

remove

 

your

 

hand

 

the

 

ice

 

machine

 

should

 

resume

 

normal

 

operation

 

within

 

a

 

few

 

seconds.

NOTE: The ice level control uses a device that
senses light, therefore they must be kept clean
enough so they can “see”.

Every month clean/wipe the sensing “eyes” with a
clean soft cloth.

10. Check for refrigerant leaks and for proper frost
line, approx. 8 inches from the compressor.

When

 

in

 

doubt

 

of

 

refrigerant

 

charge,

 

connect

 

refrigerant

 

gauges

 

to

 

corresponding

 

Schräder

 

valves

 

and

 

check

 

for

 

correct

 

refrigerant

 

pressures.(See

 

Operating

 

Pressure

 

on

 

page

 

1

0 & 

11 

of

 

this

 

manual).

11. Check that fan blades move freely and are not
touching any surfaces.

12. Remove the ice spout cover, loosen the bolt
securing the casting ice sweep and remove it; then
inspect the top bearing. Wipe away existing
grease and apply a coating of food grade
waterproof grease.

NOTE: Use of food-grade, waterproof grease to
lubricate the top bearing is recommended.

13. Turn the ice-dispensing spout and remove it.
Wash and sanitize it.

14. Remove the sink grill for washing and
sanitizing.

GEMD270A

Page

 

2

0

Summary of Contents for GEMD270A2

Page 1: ...GEMD270A2 PEARL ICE ICE WATER DISPENSER MODELS GEMD270A2 Installation and Service Manual Ice O Matic 11100 E 45 th Ave Part Number 9081407 01 Revision 03 23 21 Denver Colorado 80239 1 866 PURE ICE...

Page 2: ...SERVICE PARTS MANUAL 22 INCH WIDE ICE SERIES CUBERS MODEL ICE0320 ICE0520 Includes 50Hz Units ICE O Matic 11100 East 45th Ave Denver Colorado 80239 Part Number 9081297 01 PD04 02 Rev1 05...

Page 3: ...ONNECTIONS Page 5 WATER SUPPLY AND DRAIN CONNECTIONS Page 6 FINAL CHECK LIST Page 7 OPERATING INSTRUCTIONS Page 8 INITIAL START UP CONTINUED Page 9 SETTING THE DISPENSING SELECTOR Page 11 PRINCIPLE OF...

Page 4: ...S GEMD270A Page 2 Model Cond unit Cabinet Size Finish Comp HP Ice bin cap GEMD270A Air 34 13 32 high x 15 9 32 wide x 26 7 64 deep S Steel 3 8 12 lb Basic electrical Amps Watts Amps fuse 115 60 1 6 55...

Page 5: ...CABINET DIAGRAMS GEMD270A Page 3...

Page 6: ...including Model and Serial Number taken from the data plate Forward the completed self addressed registration card to Ice O Matic factory LOCATION AND LEVELING WARNING This Ice Dispenser is designed...

Page 7: ...e machine is connected to its own circuit and individually fused see data plate for fuse size Not Connected to a G F I outlet The maximum allowable voltage variation should not exceed 10 and 10 of the...

Page 8: ...ar WATER SUPPLY Connect to the male water inlet fitting using the supplied fitting to the cold water supply line A shut off valve should be installed in an accessible position between the water supply...

Page 9: ...en checked to ensure a flowing water pressure of at least 20 psi 7 Check all refrigerant lines and conduit lines to guard against vibrations and possible failure 8 Has the unit been sealed to the coun...

Page 10: ...the system or inoperativecompressororevaporatorsensor itis necessarytopushtheRE SETBUTTON or De engerizeandre engerizeunit Theunit before resumingthetotaloperation willgothroughthe usual3minutesSTAND...

Page 11: ...compressor F Check for the correct operation of the electronic eye for the ice bin level control by placing one hand between the sensing eyes located in the ice spout to interrupt the light beam This...

Page 12: ...eneous glowing of the YELLOW LED signalling the Full Bin situation NOTE The interruption of the light beam between the two light sensors is immediately signalled by the blinking of the 6th YELLOW LED...

Page 13: ...d coupling a worn shaft or auger placed on its vertical axis within the freezing cylinder The gear motor is made of a single phase electric motor with a permanent capacitor This motor is directly fitt...

Page 14: ...40 psig Suction pressure 1 bar 14 psig REFRIGERANT CHARGE R 134 A 370 gr NOTE Beforechargingtherefrigerantsystem always check the type of refrigerant and quantity as specified on the individual ice ma...

Page 15: ...MANUAL RESET see NOTE The condenser temperature sensor probe located within the condenser fins detects the condenser temperature variations and signals them by supplying current at low voltage to the...

Page 16: ...e towards a rectangular opening located in the bottom of the storage bin Elapsed the dispensing time 5 10 or 15 seconds according to the setting or after removing the glass carafe the infrared resume...

Page 17: ...owing instructions Switch OFF the machine Push and hold the PC Board push button Switch ON the machine keepiung pushed the PC Board push button till all LEDs are ON Release the push button ALL STEADY...

Page 18: ...earings permanently lubricated The gear case contains a train of three spur gears the first one of which is in fiber to limit the noise level All the three gears are encased in case bearings and are c...

Page 19: ...ing the proper membrane button b Place a glass or a carafe in front of the two Optical Dispensing Devices c The dispensing drive motor and or the water solenoid valve starts Ice and or water is discha...

Page 20: ...ps Check for correct operation of drive after a while motor magnetic sensor Check for correct magnetic capacity of magnetic cylinder Compressor cycles intermittently Low voltage Check circuit for over...

Page 21: ...st float valve setting screw Excessive noise or chattering Mineral or scale deposit on auger Remove and manually polish auger and inner freezer walls and inner walls of freezer barrel using emery pape...

Page 22: ...p of a bit of ice machine cleaner plain 7 With the ice machine and fan motor OFF clean condenser using vacuum cleaner whiskbroom or non metallic brush taking care to do not damage the condenser temper...

Page 23: ...ored It may also loose fluidity creating some resistance in being elevated and extruded this situation can be heard by the creaking noise made by the ice If this should occur it is recommended that yo...

Page 24: ...n 11 Remove nut holding bin to chassis 12 Pull bin out of machine 13 Remove screws holding air deflector to chassis and pull deflector out of the unit 14 Remove screws holding reservoir to bulkhead pa...

Page 25: ...ace large washers over coupling and small washer under bottom of bearing Insert bolt through large washers coupling and bearing Run one nut into bearing to center the bolt Add small washer and nuit Ti...

Page 26: ...e thrust bearing and place it on top of the roller bearing The inner race of the roller bearing must project through the center of the flat thrust bearing 9 Install the flat washer provided with the n...

Page 27: ...ring and bottom seal Rotating Half 1 Remove old rotating half from the auger Clean the mounting area 2 Place a bead of food grade sealant onto the shoulder of the auger where the rotating half of the...

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