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taPered HeadtuBe

 

The Ripleys, Mojo HD3, Mojo 3, Tranny29, 
Trans-Fat, and Hakkalügi all feature a 
tapered headtube that work with tapered 
steerer forks.
The headset on the Mojo HD3 and 
Mojo 3 is a ZS44/ZS56. This standard is 
compatible with both the Chris king InSet 
2 and certain Cane Creek headsets

 (see 

our webstore for the offerings).

Headsets on the Ripleys, Tranny29, 
and Trans-Fat are the ZS44/EC49. 
This standard is compatible with 
both the Chris king InSet 3 and certain 
Cane Creek headsets. 
The Hakkalügi uses an IS41/IS52.
To learn more about these various 
headset standards, visit:  

www.bicycleheadsets.com.

rear droPouts 

and dIsc BraKe Mounts

 

The one–piece disc brake boss/non 
drive side dropout on the Ripleys, Mojo 
HD3, Mojo 3, Tranny29, and Trans-Fat 
is molded carbon.

 

Depending on the 

model the rear axle is either a Maxle or a 
Shimano through axle. The Shimano axle 
uses a 5mm hex wrench and the Maxle is 
similar to the common through axle front 

forks.

 

Our mountain bikes are designed 

to bolt a post–mount standard caliper 
directly to the frame for a 160mm rotor or 
to a 180mm or 185mm rotor with a post 
to post style adapter (The Hakkalügi disc 
is a 140mm post mount and the axle is a 
135mm quick release style).

Bottlecage

 

The Ripley works best with a side loading 
cage, we like the Arundel side loader.
There are two sets of holes in the cage, 
use the ones that position it away from 
the seattube. When using any other 
cage, let the air out of your shock to  
check clearance between the swingarm 
and bottle.  
There are two heavy duty Riv–Nut 
inserts on the underside of the down 
tube of many of our bikes, to allow the 
mounting of a bottle cage. We’ve put 
them there primarily for a spare water 
bottle, a tool kit or for a battery if you’re 
night riding. Do not put a large bottle 
under the down tube of a small Ripley, 
the front tire will hit it at bottom out.  
Please do not attempt to retrieve a  
water bottle from this cage location 
during riding!
There are extra long socket head screws 

provided for your use in these holes. They 
are longer than your average screw. We 
suggest using a heavy–duty cage for 
holding batteries since the lighter weight 
cages don‘t seem to hold up to this sort 
of abuse.

HaKKalügI dIsc BraKe set-uP

 

If using mechanical discs and drop bar 
levers, don’t forget to put an in-line 
cable adjuster, as drop levers don’t have 
adjusters built in. you can utilize the split 
cable spacers that come with the frame 
on the toptube triple stops for either disc 
(hydraulic hose) or cable housing.

general FraMe InForMatIon 

care For carBon

  

The carbon fiber monocoque frame is 
extremely strong, and should provide 
years of trouble–free use, provided you 
care for it properly and don’t overly huck 
every 50 foot gap you see. 

keep your bike clean and inspect it often. 
Although each and every bike gets tested 
at the factory for strength, it never hurts 
to look at the areas where the tubes join, 
where the shocks and dropouts mount 
and any other areas that may receive 
stress during usage. Check for loose 
bearings, headsets, shocks and forks 
and such. Visually inspect the bike before 
each ride and also during each cleaning.

carBon asseMBly coMPound

 

This stuff is grease, but with a bunch of 
tiny plastic beads added. This increases 
friction between components, great 
for holding your carbon seat post or 
handlebars in place without excessive 
clamping force. While grease won’t hurt 
any of our seattubes, carbon assembly 
paste works even better. Do not use 
the carbon assembly compound when 
installing the headset, bottom bracket, 
shock, water bottle cage, or anything that 
has bearings.

PaInt and decals

 

There is a protective clear coat applied  
over the final carbon layer on all of our 
frames. you can repair small chips and 
scratches with clear nail polish 
(not supplied.)
Colored frames are painted with a high 
quality polyurethane enamel.
Both of these finishes can wear through 
with repeated rubbing of cables or chain 
slap. Using adhesive vinyl protectors to 
guard against cable rub and chain slap 
can help limit wear and tear on your 
frame. Should you need to touch up areas 
of the frame where the paint has been 
compromised, we have touch up paint 
in our online store for the green and 
the blue Mojo HD3, and also the Orange 
Ripley. 

http://store.ibiscycles.com/

touch-up-paint-p276.aspx 

For other colors, we recommend either 
a hobby shop, 

myperfectcolor.com

 

or 

testors.com

 as a good source of 

enamel touch up paint. ww
We try to make our frame finishes as 
durable as possible, but it is impossible 
to test in all conditions and against all 
chemicals. Be aware that use of certain 
cleaners, lubricants, or foodstuffs, 
including Simple Green and Pedro’s Bike 
Lust, may damage the paint. Please 
note that paint damage is not covered 
under the warranty. Clean any of our 
frames with mild soap and water only. 
The New Ripley, Ripley LS, Mojo HD3, 
and Mojo 3 decals have a clear coat 
applied over the decals. The Tranny29, 
Trans-Fat, and Hakkalügi decals are top 
mount. Be aware that pressure washing 
may damage the decals on these bikes.

BIKe set-uP tIPs and trIcKs

BIKe set-uP tIPs and trIcKs

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BU
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Summary of Contents for New Ripley

Page 1: ......

Page 2: ...Instruction Manual Notes on Tuning and Maintenance of Ibis Bicycles Rev G Reprinting Permitted if Source Quoted...

Page 3: ...rmation http tinyurl com lput6oh Information on legacy Ibis models available at http www ibiscycles com bikes past_models Contents Salutations Introduction 2 Build Geometry Quick Specs 4 7 Frame Sizin...

Page 4: ...post mount MOJo 3 MOJo hd3 Size Small Medium Large X Large Seattube A 14 4 16 9 18 7 20 5 Toptube B 580mm 600mm 620mm 640mm Headtube C 85mm 105mm 117mm 132mm Chainstay D 425mm 425mm 425mm 425mm Seat...

Page 5: ...lt drive compatible BB92 Press GXP style integrated bottom bracket High direct mount front derailleur Tapered headtube and steerer ZS44 upper EC49 lower 12 x 142mm Maxle rear axle 160mm post mount Siz...

Page 6: ...5 4 152 163 53 5 3 5 8 160 173 55 5 7 5 11 170 180 58 5 10 6 2 178 188 61 6 1 6 6 185 198 Mountain Bike Sizing Guide FRAME SIZE HEIGHT IN HEIGHT CM Small 5 0 5 5 152 165 Medium 5 4 5 9 163 175 Large...

Page 7: ...11 10 New Ripley Ripley LS Non Driveside Cable Routing New Ripley Ripley LS Driveside Cable Routing Bike Set Up Tips and Tricks Bike Set Up Tips Tricks BUILD BUILD...

Page 8: ...13 12 New Ripley Ripley LS 1x Cable Routing New Ripley Ripley LS 2x Cable Routing Bike Set Up Tips and Tricks Bike Set Up Tips and Tricks BUILD BUILD...

Page 9: ...e on the right hand side of the handlebars and rear brake on the left hand side For you folks we recommend you route the rear brake line directly from the lever on the left hand side of the handlebar...

Page 10: ...iguration The most common set up these days is a 1X drivetrain with an internally mounted dropper We spec the KS LEV Integra We generally recommend you run your brake on the exterior along the left si...

Page 11: ...r route it through the drive side of the down tube and then out at the bottom of the drive side For top mount front derailleurs use the toptube for entry and exit for the derailleur cable Note that yo...

Page 12: ...Mojo 3 Brake Cable Routing Mojo HD3 Mojo 3 1x Cable Routing 2X routing on the Mojo HD3 and Mojo 3 is the same as the Tranny29 as shown on page 25 Bike Set Up Tips and Tricks Bike Set Up Tips and Tric...

Page 13: ...Tranny29 and Trans Fat are also internal dropper routing friendly Since we ship the frames with both halves assembled the person building the bike will have to remove the slot machine hardware separa...

Page 14: ...25 24 Tranny29 Trans fat Single Speed Cable Routing Tranny29 Trans fat 2x Cable Routing Bike Set Up Tips and Tricks Bike Set Up Tips and Tricks BUILD BUILD...

Page 15: ...le with all common direct mount front derailleurs in both 2X and 3X configurations If you need an ISCG 05 adapter a derailleur cover or a derailleur mount they re available in our online store http st...

Page 16: ...have been a revelation for those who have ridden them Our carbon wheels now come with the excellent Industry Nine Torch hubs The durable hubs are made in the USA in Industry Nine s Asheville machine...

Page 17: ...mpact Carbon Tool Free Tire Mounting 2 5mm Asymmetric High Impact Carbon Tool Free Tire Mounting Carbon Tool Free Tire Mounting Carbon Tool Free Tire Mounting Carbon Tool Free Tire Mounting Hubs 742 7...

Page 18: ...ube triple stops for either disc hydraulic hose or cable housing General Frame Information Care for Carbon The carbon fiber monocoque frame is extremely strong and should provide years of trouble free...

Page 19: ...ound so that the front end does not bounce off the ground after a drop off or large bump If adjusted too slow the fork may pack down and feel sluggish In order to conserve momentum and remain complian...

Page 20: ...a bit to overcome shock stiction Settle into your riding position Slide o ring until it rests on wiper then dismount without disturbing o ring s position Measure sag the distance from o ring to wiper...

Page 21: ...65 4 5 140 63 70 4 8 150 68 75 5 1 160 73 80 5 5 170 77 85 5 8 180 82 90 6 2 190 86 95 6 5 200 90 100 6 9 220 100 110 7 5 Do not exceed maximum air pressures Fox Float 36 27 5 RIDER WEIGHT 160mm lb k...

Page 22: ...nd drops Adjust to your preference Our suspension bikes have the following shock and shock hardware specifications Upper Hardware 21 8mm wide with an 8mm bore Lower Hardware Bushing removed use provid...

Page 23: ...n bolted onto a bike Good news In the USA Fox keeps an inventory of 2017 Float DPS shocks available for Ripley retrofits All you need to do is call Fox and ask for a shock for your Ripley They will kn...

Page 24: ...101 130 94 140 115 140 110 150 128 150 117 160 140 160 125 170 145 170 132 180 150 180 140 190 165 190 150 200 180 200 165 210 193 210 178 220 205 220 190 230 212 230 198 240 220 240 208 250 225 250 2...

Page 25: ...designed to be removed and replaced easily Be sure to purchase a fresh link set before removing the old ones to skip any downtime There are no bearings to press out nor any axles to hammer Upper and l...

Page 26: ...c spacer lower eccentric shaft upper swingarm bearing lower eccentric core upper eccentric shaft upper eccentric core outer eccentric bearing outer eccentric bearing eccentric cap upper eccentric spac...

Page 27: ...front derailleur mount cover for single ring drive train clevis outer reducer front derailleur mount w 2 m5x10 flat head bolts single stop single port double port stop single port double stop upper l...

Page 28: ...chine steel washer slot machine alloy washer slot machine nut non drive side bb adapter for 100mm BSA fatbike standard single cable stop w m4 x 8 flat head bolt single cable port w m4 x 8 flat head bo...

Page 29: ...m Loctite 243 MOJO hd3 HARDWARE TORQUE SPEC THREAD TREATMENT Cable Port 2 Nm Grease Clevis to Swingarm Bolts 15 Nm Loctite 243 Front Derailleur Cover Mount 5 Nm Loctite 243 Front Derailleur Mount 5 Nm...

Page 30: ...y remove the clevis from the swingarm leaving the shock attached Step 2 Remove both of the eccentric core bolts using 6mm Allen wrenches Step 3 Remove the countersunk bolt from each eccentric core cap...

Page 31: ...grease or oil Apply a thin layer of Loctite 680 retaining compound and use the Clemens tool to This information is shown in a video http tinyurl com mfttd8o press in the bearings Let the bearing retai...

Page 32: ...wingarm with the linkages still attached away from the front triangle Step 6 Remove the axle in the lower link that passes through the swingarm and separate the link from the swingarm Also remove the...

Page 33: ...lue at the sole discretion of Ibis Cycles In no event shall Ibis Cycles be held responsible for direct incidental or consequential damages including without limitation damages for personal injury prop...

Page 34: ...stand for about 1 hour to harden Cut into bars Tips and Notes Make Ahead Tip Individually wrap and keep at room temperature for up to 1 week or freeze for up to 1 month Thaw at room temperature Makes...

Page 35: ...C2 Base Settings 35 Frame Care 32 33 Frame Hardware Drawings 49 53 Frame Hardware Torque Spec Chart 54 Geometry 4 7 Hand Job 69 Hakkal gi Disc Brake Set Up 32 Harness the Gnarness 42 Introduction 2 IS...

Page 36: ...69 68 Extras Notes...

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