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Operations Manual

© 2002 IBICO

Page 4-2

Patriot 25E

4.2 Know your laminator

This section will assist you in understanding what and
where items are when referred to in this manual.

Control

side

Front

Rear

Drive

side

Control

panel

Feed
table

Safety
shield

Cabinets

Feed

guide

Table

interlock

latch

Heat

rollers

Idler

Film
supply

Film

web

Pull

rollers

Core

grips

Rear

slitter

On/ Off
switch

Power

cord

Circuit
breaker
(under)

Serial
plate

«
...
12
13
14
15
16
...
»

Summary of Contents for Patriot 25E

Page 1: ... 2002 IBICO ALL RIGHTS RESERVED Do not duplicate without written permission Part number 930 076B ...

Page 2: ...ed in it without notice All specifications and information concerning products are subject to change without notice Reference in this publication to information or products protected by copyright or patent does not convey any license under the rights of Ibico or others Ibico assumes no liability arising from infringements of patents or any other rights of third parties This publication is copyrigh...

Page 3: ... 4 0 Installation 4 1 Setting up the laminator 4 1 4 2 Know your laminator 4 2 5 0 Operations 5 1 Components on the laminator 5 1 5 2 Control panel 5 3 Figure 5 2 1 Control panel 5 3 5 3 Feed table 5 4 5 4 Supply shaft 5 4 5 5 Film alignment 5 4 5 6 Adjusting film tension 5 5 6 0 Applications 6 1 Film loading and threading 6 1 6 2 Starting an application 6 2 6 3 Speed guide 6 4 Figure 6 3 1 Speed ...

Page 4: ...s 9 4 P25E 001 Slitter assembly 9 4 P25E 002 Covers and table assembly 9 5 P25E 003Control panel assembly 9 6 P25E 004 Cover and film shaft assembly 9 7 P25E 005 Frame assembly 9 8 P25E 006 Control side assembly 9 9 P25E 007 Rollers and heater assembly 9 10 P25E 008 Drive side assembly 9 11 P25E 009 Latch assembly 9 12 P25E 010 Electrical Schematic 9 13 ...

Page 5: ...to inform you of how to avoid a dangerous situation ELECTRICALHAZARD Thissymbolisusedprior to a step The information following this symbol is to prevent an electrical shock condition that may be caused by an operators action or machine function 1 2 General rules of safety ELECTRICAL HAZARD Do not operate the laminator if power cord is damaged or frayed You can be severely shocked electrocuted or c...

Page 6: ...and long hair could be caught intherollersandyoucouldbepulledintothem CUIDADO ATTENTION CAUTION WARNUNG RODILLOS CALIENTES PUNTO DE PINCHAMIENTO Mantener manos y ropa a distancia ROULEAUX CHAUDS POINT DE PINCEMENT Tenir mains et vetements a l ecant HOT ROLLS PINCH POINT Keep hands and clothing away HEISSE ROLLEN Klemmgefahr zwischen Rollen Hande und Kleidung ferhalten One label is placed on each s...

Page 7: ...POINT Keep hands and clothing away HEISSE ROLLEN Klemmgefahr zwischen Rollen Hande und Kleidung ferhalten MUCHO CUIDADO Riesgo de choque electrico No abra Adentro no hay piezas reparables para el usuario Mantenimiento solamente para personal calificado MUCHO CUIDADO Risque de secousse electrique Ne pas ouvrir Pas de pieces reparables par l utilisateur Entretien par personnel qualifie WARNING WAARS...

Page 8: ...Operations Manual 2002 IBICO Page 1 4 Patriot 25E This page intentionally left blank ...

Page 9: ...ions will void this warranty THE WARRANTY MADE HEREIN IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE GBC FILMS GROUP WILL NOT BE LIABLE FOR PROPERTY DAMAGE OR PERSONAL INJURY UNLESS PRIMARILY CAUSED BY ITS NEGLIGENCE LOSSOFPROFITOROTHERINCIDENTALOR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OR INABILITY TO USE...

Page 10: ... 2002 IBICO Operations Manual Page 2 2 Patriot 25E This page intentionally left blank ...

Page 11: ...in 2 54 5 72 cm 3 2 Operating speed 1 5 10 fpm 45 7 cm 3 m 3 3 Weight Unpacked 85 pounds 39 kg packed 90 pounds 41 kg 3 4 Electrical requirements INFORMATION Refer to the serial plate located on the rear of the laminator for specific electrical ratings applicable to the unit Serial plate Voltage 120V 60Hz 230V 50Hz Current 13 4 A 7 8A Power 1610W 1800W 3 5 Dimensions L x W x H Refer to Figure 3 5 ...

Page 12: ...Operations Manual 2002 IBICO Page 3 2 Patriot 25E 32 5 in 83 cm 12 in 31 cm 21 in 53 cm Figure 3 5 1 Patriot 25E ...

Page 13: ...or require extensive repair work Thesupportingsurfacemayalsobelargeenoughtohold thematerialbeinglaminating 2 The laminator should be positioned to allow exiting filmtodropfreelytothefloor CAUTION Accumulation of laminate immediately behind the laminator as it exits the equipment may cause the film to wrap around the pull rollers resulting in a jammed condition 3 Avoid locating the laminator near s...

Page 14: ...rstanding what and whereitemsarewhenreferredtointhismanual Control side Front Rear Drive side Control panel Feed table Safety shield Cabinets Feed guide Table interlock latch Heat rollers Idler Film supply Film web Pull rollers Core grips Rear slitter On Off switch Power cord Circuit breaker under Serial plate ...

Page 15: ...d 4 TABLE INTERLOCK LATCH Used to lock the feed table into position and activate an interlock switch Thisinterlocklatchislocatedontheundersideofthefeed table on the drive side from the front operating position Thetablecannotberemovedwithoutretractingthelatch 5 FEEDGUIDE Thefeedguidepermitsalignmentof the item s to be laminated and is used to keep longer itemsstraight The feed guide may also be use...

Page 16: ...ilm cutter blade This blade is sharp and can cut you 10 CIRCUIT BREAKER Electrical safety device located under the drive side cabinet cover can be reset by the operator if tripped CAUTION Ifthecircuitbreakertripsasecondtime after being reset contact your service representative for assistance 11 COREADAPTERS Thefilmshaftholdsthesupply roll while the core adapters hold the rolls of film on the shaft...

Page 17: ...to operating mode The temperature will restore itself to the predetermined filmgaugesetting 5 1 5 3 MIL This button must be pressed to set temperature and speed settings required to for these thickergaugefilms 6 FAST When pressed increases the speed of the laminatorbyoverridingthepresetcondition 7 SLOW When pressed decreases the speed of the laminatorbyoverridingthepresetcondition 8 REVERSE When p...

Page 18: ...erightfromthefrontoperating position 2 Whilepushinginonthesupplyshafttotheright remove the left side of the shaft from the brake assembly 3 Raisethesafetyshieldandremovethetableandrepeat the steps above for the lower supply shaft To replace 1 Aligntheroundedendofthesupplyshaftintothesupply shaft hole located on the right side of the laminator from thefrontoperatingposition 2 Push the supply shaft ...

Page 19: ...ufficienttensioncauseswrinkleswhiletoomuchtension between the top and bottom rolls creates curl Too much uppertensioncausesupwardcurlwhiletoomuchbottom tension causes a downward curl Follow the procedure described below to adjust film tension 1 To adjust the bottom brake push and hold the brake leverlocatedontheleftsideframebytherolloffilm Brake lever 2 Rotatetherolloffilmuntiltheleverengagesthein...

Page 20: ... 2002 IBICO Page 5 6 Patriot 25 E Operations Manual This page intentionally left blank ...

Page 21: ... Remove the feed table 2 Removetheunwindshaftsfromthelaminator Remove the core adapters from the unwind shafts 3 Move the lower idler out of the locked position 4 Slidetherollsoflaminatingfilmontotheunwindshafts sotheadhesiveisfacingawayfromtheheatrollerswhen replacedintothelaminator CAUTION The dull side of the film contains the adhesive Use extreme caution when loading delustered matte film as b...

Page 22: ...feed table ensuring the filmstaysontopofthefeedtable Lowerthesafetyshield intothefullyclosedposition 10 Slide the threading card a piece of heavy stock paper card board or similar product between the feed table and the film resting on the feed table Push the threading card into the nip of the heat rollers 11 Tun power to ON and press RUN 12 Once the threading card has completely exited the rear of...

Page 23: ...EADY to illuminate Donotrunanymaterialthroughthelaminator untilREADYhasilluminated 5 Position the item s on the feed table to be laminated 6 Ensure the rear slitter is completely to one side on the laminator CAUTION Anythingobstructingthepathofthefilm exiting the rear of the laminator may cause a film jam wrap up 7 Press RUN The rollers will begin to turn 8 Wait for the heat line dwell line to dis...

Page 24: ...sandlaminating filmcombinations INFORMATION Different settings may become necessary as the warm up time lamination time and materials change Figure 6 3 1 Speed guide Material Film thickness Newspaper 20 lb copier paper Magazine stock Tissue stock Construction paper Posters Index cards File folders Poster boards 3 0 mil 0 0030 3 2 1 1 5 mil 0 0015 5 4 3 ...

Page 25: ...eatrollers Always change the top and bottom supply rolls at the sametime Thiswillpreventadhesivefromgettingonthe rollers Adhesivewilldepositontherollersif Onlyonerolloffilmisused Different widths of rolls are loaded together Eitherrollisloadedadhesivesideagainstaheat roller One or both rolls of film are allowed to run completely off the cores Always use the minimum brake tension necessary to achie...

Page 26: ... of the heat rollers INFORMATION When feeding long items skewing may occur if the item is not fed into the laminatorstraight Usethefeedguidetohelpprevent this from happening INFORMATION When feeding two items into the laminator do not mix thin and thick items together as this will create a poor edge seal INFORMATION If the machine is not working always check that the safety shield is properly clos...

Page 27: ...aners on the laminator Do not spill liquid of any kind on the laminator You can be severely shocked killed or cause a fire Use only a damp cloth for cleaning unless other wise specified 7 1 Cabinets cover and stand ELECTRICALHAZARD Removepowerfromthe laminator before cleaning You can be severely shocked killed or cause a fire 1 Use a damp use water only to dampen the cloth white terry cloth towel ...

Page 28: ...TION Onlytrainedtechniciansshouldperform service related work on the laminator Refer to Figure 7 3 1 Troubleshooting Guide on page 7 3 WARNING Never clean the rollers with sharp or pointed objects 1 Removethefilmfromthelaminator 2 Preheat the laminator until the READY indicator illuminates 3 Rubthetopandbottomheatrollerswitha3MTM Scotch BriteTM pad 4 Install the feed table and lower the safety shi...

Page 29: ...ateimproperlyloaded Heatrollersrequirecleaning Laminated item unsuitable for adhesion Figure 7 3 1 Troubleshooting guide Corrective action Insertattachmentplugintoreceptacle Reset circuit breaker Lowersafetyshield Slideinterlockleverallthewayintotheleftside frame Adjust tension per section Film Tension Adjustment Makesurethebottomrolloffilmisaroundthe idlerbar AlignfilmwebspersectionFilmAlignment ...

Page 30: ... 2002 IBICO Operations Manual Page 7 4 Patriot 25E This page intentionally left blank ...

Page 31: ...ed sensor 1 P25E 005 610010211 120V Transformer 1 P25E 005 706011114 Main PCB 1 P25E 006 704090102 Power ON OFF switch 1 P25E 006 704091045 Circuit breaker 1 P25E 006 704090415 Table micro switch 1 P25E 006 704090414 Safety micro switch 2 P25E 006 607040561 Pullroller 2 P25E 007 706025028 Heater 2 P25E 007 704150107 Thermostat 1 P25E 007 607040556 Main roller 2 P25E 007 701080233 1 4 in chain gear...

Page 32: ... 2002 IBICO Operations Manual Page 8 2 Patriot 25E This page intentionally left blank ...

Page 33: ...521 Infrared heater support 2 EA 601230702 Inner tension panel 2 EA 601230802 Film shaft support panel 2 EA 601230804 Idler housing 1 EA 601250121 Side plate L 1 EA 601250122 Side plate R 1 EA 601250123 Film tension lever 2 EA 601250124 Power panel 1 EA 601250125 Circuit breaker support 1 EA 601250126 Sensor bracket 1 EA 601310501 Infrared heater inner support N 2 EA 601310504 Idler gear support 1...

Page 34: ... Film tension bolt PL 2 EA 613030538 P R tension bolt PL 2 EA 613030539 P R support pin PL 2 EA 613030540 Auxiliary gear support pin PL 3 EA 613030541 Feed table hook support pin PL 2 EA 613030612 Roller cover support pin PL 1 EA 613030613 Feed table safety lever PL 1 EA 613040131 Column bushing PL 4 EA 701020209 Drawn needle bearing 4 EA 701050234 Flange bushing 6 EA 701050240 Flange bushing 4 EA...

Page 35: ...03020585 PC control key 1 EA 703020586 PC control key 1 EA 703020587 PC control key 1 EA 703070101 Friction panel Leather 4 EA 704030316 Cord plug 125 V UL 1 EA 704090102 Power S W rocker 1 EA 704090313 Rubber key S W 1 EA 704090414 Table micro switch 3 EA 704090415 Safety micro switch 1 EA 704091045 Circuit breaker 1 EA 704140403 Cord stopper 1 EA 704150107 Bi metal thermostat 1 EA 705200201 Infr...

Page 36: ...TECH PROPRIETARY C GBC Films Group 4151 Anderson Road DeForest WI 53532 This print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY GBC FILMS GROUP Assembly Slitter Patriot 25E P25E 001 N A ...

Page 37: ... Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY GBC FILMS GROUP Assembly Covers and Table Patriot 25E P25E 002 N A NSG 07 01 02 SPEED GUIDELINES Tiss ue Pap er 3 MIL FILM THIC KNESS New sp ap er 20 Bn od Cop ler Pap e...

Page 38: ...3532 This print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY GBC FILMS GROUP Assembly Control Panel Patriot 25E P25E 003 N A NSG 07 01 02 1 802105042 Decal Overlay 1 703020581 Stand by 1...

Page 39: ...Forest WI 53532 This print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY GBC FILMS GROUP Assembly Cover And Film Shaft Patriot 25E P25E 004 N A NSG 07 01 02 4 613030527 Core Bush Bolt 2 6...

Page 40: ...ilms Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY GBC FILMS GROUP Assembly frame Patriot 25E P25E 005 N A NSG 07 01 02 1 706111121 Back Trimmer Assy 1 613030151 Tie Bar 1 610010211 120V Transformer 1 604036135 Back ...

Page 41: ... fid en ce UNL ESS OT HE RW IS E SP E C IFIE D T OLE RA NC E DIM A S SHOW N T OL 1 64 050 020 010 005 X X X XX XX X XX XX ANGL ES 1D F INISH T O BE 125 TITLE DATE DR AW N B Y DW G SCALE DW G R E V IS IO N C H E C K E D B Y G B C FIL M S G R O U P Assem bly C ontrol sid e Patriot 25E P25E 001 N A N SG 07 01 02 2 701090832 Spring Pin 601230713 2 613030537 Film Tension Bolt 1 601310508 Micro Sw Suppo...

Page 42: ...EVISION CHECKED BY GBC FILMS GROUP ORIGINATOR GMP Assembly rollers and heaters Patriot 25E P25E 001 N A NSG 07 01 02 2 607040561 Pulll Roller 2 613030538 Tension Bolt 1 601310509 Tension Lever L 2 613030539 P R Support Pin 4 701050240 Bushing Frange 4 613040131 Column Bushing 2 701090157 Pull Spring 2 701090115 Roller Spring 2 701106603 Set Screw 2 706025028 Heater 2 701090718 S Ring 4 701020209 N...

Page 43: ...This print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY GBC FILMS GROUP Assembly drive side Patriot 25E P25E 008 N A NSG 07 01 02 1 6090202 DC Motor 2 613030541 Feed Table Hook Support 2...

Page 44: ...C PRO TECH PROPRIETARY C GBC Films Group 4151 Anderson Road DeForest WI 53532 This print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY GBC FILMS GROUP Assembly Latch Patriot 25E P25E 009 ...

Page 45: ...e UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY GBC FILMS GROUP P25E 010 N A NSG 07 01 02 DISPALY PCB 1 2 TOP IR SENSOR 4 3 TABLE MICRO SWITCH 1 TABLE MICRO SWITCH 2 7 8 6 5 13 14 16 15 11 12 10 9 I_LOCK MICRO SWITCH1 TRANS GM6635A 12 BOTTOM THERMOSTAT TOP THERMOSTAT BOTT...

Page 46: ... 2002 IBICO Operations Manual Page 9 14 Patriot 25E This page intentionally left blank ...

Page 47: ...omes with this kit is not used on the Patriot 25E It can be used with the Ultima 65 1 Patriot laminators manufactured with S N SL and above will use the ROHS compliant Main P C Boards Listed below are the part numbers to use when ordering 25HC P N 638900406 12HR P N 638900406 38HC P N 638900406 25E P N 638900405 Note All ROHS compliant Main P C Boards can use the same Infrared heat Sensor P N 6394...

Page 48: ...General Binding Corporation One GBC Plaza Northbrook IL 60062 4195 ...

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