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Operations Manual

 © 2002 IBICO

Page 1-2

Patriot 25E

WARNING: Never use this machine for any other
purpose than its intended design and function.

WARNING: Do not make any modifications to this
laminator. Unauthorized changes will void your
warranty and may cause extensive repairs or create
poor output quality.

CAUTION: Only use acceptable materials through
this laminator. Unacceptable materials may cause
damage to the rollers or cause poor output quality.

CAUTION: Exercise extreme caution when working
around or replacing the film cutter blade. This blade
is sharp and cut you.

INFORMATION: Always observe all warning labels
placed at various points on the laminator. If you do
not completely understand a label, contact your local
service representative for further explanation.

INFORMATION:  Any concerns for safety or
operation should be brought to the attention of your
local service representative immediately.

1.3 Labels

Refer to Figure 1.3.1 Label locations

Safety warning labels are placed at various locations on
the laminator. Do not remove any of these labels. They
are place for your safety as well as the safety of those
working around you.

Below are illustrations of the safety labels and a

description of thier meanings.

Hot rollers

– The safety label below means that you could be burned
and your fingers and hands could be trapped and crushed
in the heat rollers. Jewelry and long hair could be caught
in the rollers and you could be pulled into them.

CUIDADO

!

ATTENTION

!

CAUTION

!

WARNUNG

!

RODILLOS
CALIENTES.
PUNTO DE
PINCHAMIENTO.
Mantener manos y
ropa a distancia.

ROULEAUX
CHAUDS.
POINT DE
PINCEMENT.
Tenir mains et
vetements a l'ecant.

HOT ROLLS.

PINCH POINT.

Keep hands and
clothing away.

HEISSE
ROLLEN

Klemmgefahr
zwischen Rollen
Hande und
Kleidung ferhalten

One label is placed on each side from the front operating
position just in front of the heat rollers nip.

Electrical hazard

– The safety label below means that you could be seriously
hurt or killed if you open the product and expose yourself
to hazardous voltage.

MUCHO

CUIDADO

!

Riesgo de
choque
electrico
No abra
Adentro, no hay
piezas
reparables
para el usuario.
Mantenimiento
solamente para
personal
calificado

MUCHO

CUIDADO

!

Risque de
secousse
electrique.
Ne pas ouvrir.
Pas de pieces
reparables par
l'utilisateur.
Entretien par
personnel
qualifie.

WARNING

!

WAARSCHUWING

!

ATTENZIONE

!

WARNUNG

!

Electrical shock
hazard.
Do not open.
No user
serviceable
parts inside.
Refer servicing to
qualified service
personnel.

Kans op
elektrische
schok.
Niet openen
Bevatgeen door
gebruik te
repareren
onderdelen.
Door bevoegd
service personeel
laten repareren

Pericolo di
scarica
elettrica.
Nessuna parte
riparabile
dall' utente.
Chiamare un
servizio
di riparazioni
qualificato.

SpannungsfUhrend
e

Teile.
Nicht offnen.
Enthalt keine vom
Enduerbraucher zu
wartende Teile.
Fur service bitte an
qualifiziertes
Service-Personal
wenden.

This label is located on the rear panel in the center of the
laminator just below the rear slitter.

Summary of Contents for Patriot 25E

Page 1: ...2002 IBICO ALL RIGHTS RESERVED Do not duplicate without written permission Part number 930 076A...

Page 2: ...d in it without notice All specifications and information concerning products are subject to change without notice Reference in this publication to information or products protected by copyright or pa...

Page 3: ...4 0 Installation 4 1 Setting up the laminator 4 1 4 2 Know your laminator 4 2 5 0 Operations 5 1 Components on the laminator 5 1 5 2 Control panel 5 3 Figure 5 2 1 Control panel 5 3 5 3 Feed table 5 4...

Page 4: ...9 4 P25E 001 Slitter assembly 9 4 P25E 002 Covers and table assembly 9 5 P25E 003Control panel assembly 9 6 P25E 004 Cover and film shaft assembly 9 7 P25E 005 Frame assembly 9 8 P25E 006 Control sid...

Page 5: ...o inform you of how to avoid a dangerous situation ELECTRICALHAZARD Thissymbolisusedprior to a step The information following this symbol is to prevent an electrical shock condition that may be caused...

Page 6: ...nd long hair could be caught intherollersandyoucouldbepulledintothem CUIDADO ATTENTION CAUTION WARNUNG RODILLOS CALIENTES PUNTO DE PINCHAMIENTO Mantener manos y ropa a distancia ROULEAUX CHAUDS POINT...

Page 7: ...OINT Keep hands and clothing away HEISSE ROLLEN Klemmgefahr zwischen Rollen Hande und Kleidung ferhalten MUCHO CUIDADO Riesgo de choque electrico No abra Adentro no hay piezas reparables para el usuar...

Page 8: ...Operations Manual 2002 IBICO Page 1 4 Patriot 25E This page intentionally left blank...

Page 9: ...ons will void this warranty THE WARRANTY MADE HEREIN IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE GBC FILMS GRO...

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Page 11: ...in 2 54 5 72 cm 3 2 Operating speed 1 5 10 fpm 45 7 cm 3 m 3 3 Weight Unpacked 85 pounds 39 kg packed 90 pounds 41 kg 3 4 Electrical requirements INFORMATION Refer to the serial plate located on the r...

Page 12: ...Operations Manual 2002 IBICO Page 3 2 Patriot 25E 32 5 in 83 cm 12 in 31 cm 21 in 53 cm Figure 3 5 1 Patriot 25E...

Page 13: ...r require extensive repair work Thesupportingsurfacemayalsobelargeenoughtohold thematerialbeinglaminating 2 The laminator should be positioned to allow exiting filmtodropfreelytothefloor CAUTION Accum...

Page 14: ...standing what and whereitemsarewhenreferredtointhismanual Control side Front Rear Drive side Control panel Feed table Safety shield Cabinets Feed guide Table interlock latch Heat rollers Idler Film su...

Page 15: ...4 TABLE INTERLOCK LATCH Used to lock the feed table into position and activate an interlock switch Thisinterlocklatchislocatedontheundersideofthefeed table on the drive side from the front operating...

Page 16: ...lm cutter blade This blade is sharp and can cut you 10 CIRCUIT BREAKER Electrical safety device located under the drive side cabinet cover can be reset by the operator if tripped CAUTION Ifthecircuitb...

Page 17: ...o operating mode The temperature will restore itself to the predetermined filmgaugesetting 5 1 5 3 MIL This button must be pressed to set temperature and speed settings required to for these thickerga...

Page 18: ...rightfromthefrontoperating position 2 Whilepushinginonthesupplyshafttotheright remove the left side of the shaft from the brake assembly 3 Raisethesafetyshieldandremovethetableandrepeat the steps abov...

Page 19: ...fficienttensioncauseswrinkleswhiletoomuchtension between the top and bottom rolls creates curl Too much uppertensioncausesupwardcurlwhiletoomuchbottom tension causes a downward curl Follow the procedu...

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Page 21: ...Remove the feed table 2 Removetheunwindshaftsfromthelaminator Remove the core adapters from the unwind shafts 3 Move the lower idler out of the locked position 4 Slidetherollsoflaminatingfilmontotheun...

Page 22: ...eed table ensuring the filmstaysontopofthefeedtable Lowerthesafetyshield intothefullyclosedposition 10 Slide the threading card a piece of heavy stock paper card board or similar product between the f...

Page 23: ...ADY to illuminate Donotrunanymaterialthroughthelaminator untilREADYhasilluminated 5 Position the item s on the feed table to be laminated 6 Ensure the rear slitter is completely to one side on the lam...

Page 24: ...minating filmcombinations INFORMATION Different settings may become necessary as the warm up time lamination time and materials change Figure 6 3 1 Speed guide Material Film thickness Newspaper 20 lb...

Page 25: ...atrollers Always change the top and bottom supply rolls at the sametime Thiswillpreventadhesivefromgettingonthe rollers Adhesivewilldepositontherollersif Onlyonerolloffilmisused Different widths of ro...

Page 26: ...of the heat rollers INFORMATION When feeding long items skewing may occur if the item is not fed into the laminatorstraight Usethefeedguidetohelpprevent this from happening INFORMATION When feeding tw...

Page 27: ...ners on the laminator Do not spill liquid of any kind on the laminator You can be severely shocked killed or cause a fire Use only a damp cloth for cleaning unless other wise specified 7 1 Cabinets co...

Page 28: ...ION Onlytrainedtechniciansshouldperform service related work on the laminator Refer to Figure 7 3 1 Troubleshooting Guide on page 7 3 WARNING Never clean the rollers with sharp or pointed objects 1 Re...

Page 29: ...teimproperlyloaded Heatrollersrequirecleaning Laminated item unsuitable for adhesion Figure 7 3 1 Troubleshooting guide Corrective action Insertattachmentplugintoreceptacle Reset circuit breaker Lower...

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Page 31: ...d sensor 1 P25E 005 610010211 120V Transformer 1 P25E 005 706011117 Main PCB 1 P25E 006 704090102 Power ON OFF switch 1 P25E 006 704091045 Circuit breaker 1 P25E 006 704090415 Table micro switch 1 P25...

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Page 33: ...21 Infrared heater support 2 EA 601230702 Inner tension panel 2 EA 601230802 Film shaft support panel 2 EA 601230804 Idler housing 1 EA 601250121 Side plate L 1 EA 601250122 Side plate R 1 EA 60125012...

Page 34: ...Film tension bolt PL 2 EA 613030538 P R tension bolt PL 2 EA 613030539 P R support pin PL 2 EA 613030540 Auxiliary gear support pin PL 3 EA 613030541 Feed table hook support pin PL 2 EA 613030612 Roll...

Page 35: ...20585 PC control key 1 EA 703020586 PC control key 1 EA 703020587 PC control key 1 EA 703070101 Friction panel Leather 4 EA 704030316 Cord plug 125 V UL 1 EA 704090102 Power S W rocker 1 EA 704090313...

Page 36: ...ECH PROPRIETARY C GBC Films Group 4151 Anderson Road DeForest WI 53532 This print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERA...

Page 37: ...ilms Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY...

Page 38: ...532 This print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES...

Page 39: ...orest WI 53532 This print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX X...

Page 40: ...lms Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY...

Page 41: ...AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY GBC FILMS GROUP Assembly Control side Patriot 25E P25E 001 N A NSG...

Page 42: ...VISION CHECKED BY GBC FILMS GROUP ORIGINATOR GMP Assembly rollers and heaters Patriot 25E P25E 001 N A NSG 07 01 02 2 607040561 Pulll Roller 2 613030538 Tension Bolt 1 601310509 Tension Lever L 2 6130...

Page 43: ...his print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FI...

Page 44: ...PRO TECH PROPRIETARY C GBC Films Group 4151 Anderson Road DeForest WI 53532 This print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED...

Page 45: ...UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY GBC FILMS GROUP P25E 010...

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