iBell IBL M200-89 Operator'S Manual Download Page 21

 

 

21 

 

 

 

In Manual metal arc(MMA) welding, the welding filler material is 
melted from the electrode to the weld pool. Rate of welding current 
is selected on the basis of electrode size used and welding position. 
Arc forms between electrode tip and welding piece. The melting 
electrode coating forms gas and slag, which protects the weld pool. 
 
 
 
 
 
 
 
 

 

Always fix earth cable clamp directly on the welding piece. Clean 
connection surface of earth clamp from paint and rust. Connect 
the clamp carefully so that contact surface is as large as possible. 
  

 

Turn the power switch to “ON” position. Cooling fan inside the 
machine should begin to work once welding starts. All the iBELL 
welding machines are equipped with automatic cooling 
technology; Smart fan will work only when welding starts and 
helps to cool the internal circuit and components. 

 

 

Clamp the welding rod on the electrode holder, the machine is in 
the manual welding mode and in the standby state. 

 

 

In accordance with the thickness of welding work-piece, diameter 
of welding rod, working position and technology needs, make 
sure suitable welding current. If current is too high, intensified 
splashing may lead to inferior formation of weld and if low, the 
melted welding stick becomes fluid and drop transfer would not 
proceed smoothly. 

 

                                  GENERAL OPERATION 

 

 

 

 

 

 

 

 

 

 

 

 

 

WARNING!

 

Make sure that welding cable and earth cable 

connections are tight. If a connection is slack, it will result in voltage 

drop that will cause the connection to heat. During welding, it is 
forbidden to pull off any plug or cable in use, or it will lead to life-

threatening danger and severe damage to the machine. 

  MMA WELDING MACHINES     

Summary of Contents for IBL M200-89

Page 1: ......

Page 2: ...ODUCT SPECIFICATIONS _________________________ 4 SETUP _______________________________________________ 5 CONTROLS AND OPERATIONAL FEATURES__________ 6 GENERAL OPERATION _______________________________...

Page 3: ...terminal Disconnect input power or stop the machine before installing or servicing this equipment Always verify the supply ground check and be sure that input power cord ground wire is properly conne...

Page 4: ...an react with vapours to form highly toxic and irritating gases Do not weld on coated metals such as galvanized lead or cadmium plated steel unless the coating is removed from the weld area the area i...

Page 5: ...ding on a ceiling floor bulkhead or partition can cause fire on the hidden side Do not weld on closed containers such as tanks drums or pipes unless they are properly prepared by required safety Stand...

Page 6: ...ce possible interference keep weld cables as short as possible close together and down low such as on the floor Locate welding operation 100 meters from any sensitive electronic equipment Moving parts...

Page 7: ...Power indicator 3 Heat Indicator 4 QC indicator 5 Digital Display 6 Quick connector socket welding machine output 7 Quick connector socket welding machine output 8 On off Switch 9 Power cord anchorage...

Page 8: ...2 Power indicator 3 Heat Indicator 4 QC indicator 5 Digital Display 6 Quick connector socket welding machine output 7 Quick connector socket welding machine output 8 On off Switch 9 Power cord anchor...

Page 9: ...e Regulator 3 Power indicator 4 Heat Indicator 5 QC indicator 6 Digital Display 7 Quick connector socket welding machine output 8 Quick connector socket welding machine output 9 On off Switch 10 Power...

Page 10: ...rrent adjusting knob 2 Digital Display 3 VRD Switch 4 LED Light 5 Quick connector socket welding machine output 6 Quick connector socket welding machine output 7 On off Switch 8 Power cord anchorage M...

Page 11: ...tor 3 Heat Indicator 4 QC indicator 5 Handle 6 Digital Display 7 Power boost button 8 Quick connector socket welding machine output 9 Quick connector socket welding machine output 10 On off Switch 11...

Page 12: ...3 Hot start regulator 4 Power indicator 5 Heat Indicator 6 QC indicator 7 Digital Display 8 Quick connector socket welding machine output 9 Quick connector socket welding machine output 10 On off Swi...

Page 13: ...C Force Built in Built in adjustable Built in adjustable Power Boost X X X Yes X Advanced IGBT Technology Yes Yes Yes Yes Yes Voltage Compensation Yes Yes Yes Yes Yes VRD Built in Built in Built in Bu...

Page 14: ...1 6 to 4 Hot Start Built in Anti Stick Built in ARC Force Built in Power Boost X Advanced IGBT Technology Yes Voltage Compensation Yes VRD adjustable Thermal Protection Yes Insulation class H Protect...

Page 15: ...rms between electrode and work piece which heats up enough to melt both As the electrode melts the flux coating on the electrode develops gas and slag which help protect the weld pool The gas keeps ai...

Page 16: ...the quick plug that connects the grounding clamp into quick socket with the polarity of on the panel of welding machine tighten it by force clockwise the grounding clamp connects to the work piece Pa...

Page 17: ...rehand technique and tilt the top of the rod 15 away from the direction of travel Speed of travel The proper travel speed produces a weld bead with the desired contour or crown width and appearance Ad...

Page 18: ...5 80 115 160 190 260 250 300 Thickness of steel plate and Diameter of welding rod Thickness of steel plate mm 1 2 2 5 5 10 Over 10 Diameter of welding rod mm 1 2 5 2 5 4 3 2 5 8 4 8 NOTE It is recomme...

Page 19: ...an outstanding weld performance on a variety of electrodes the Arc Force can be finely adjusted with a simple knob Hot start Regulator For M250 104 Hot Start provides excellent arc ignition without th...

Page 20: ...onnect the electrode holder to this socket Quick connector socket welding machine output Connect earth cable to this socket Power boost button For M250 103 Button to increase the output current up to...

Page 21: ...hnology Smart fan will work only when welding starts and helps to cool the internal circuit and components Clamp the welding rod on the electrode holder the machine is in the manual welding mode and i...

Page 22: ...on of advancement If the angle is too large the slag can penetrate the joint if the angle is too small the arc flutters and sprays molten metal In both cases a weak porous joint is produced Wait until...

Page 23: ...overlaps at the sides It is wasteful both in terms of time and electrode use Electrode moved too quickly This causes poor penetration with a stringy and incomplete weld deposit Slag is very hard to re...

Page 24: ...tting into welding machine or else blow the welding machine to dry immediately then measure the insulation with insulation resistance meter it can only be used when the measuring result is accepted In...

Page 25: ...he control board is damaged contact with the dealer or manufacturer 3 QC indicator is ON fan is working meter is normal 3 1 IGBT is damaged 3 2 Rectifier of quick recovery is damaged 3 3 Control board...

Page 26: ...appliances you make an important contribution in protecting our environment Waste electrical products should not be disposed of with household waste Please recycle where facilities exist Check with y...

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