iBell IBL M200-89 Operator'S Manual Download Page 2

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SAFETY PRECAUTIONS ______________________________

PRODUCT OVERVIEW ________________________________

PRODUCT SPECIFICATIONS _________________________

SETUP _______________________________________________

CONTROLS AND OPERATIONAL FEATURES__________

GENERAL OPERATION _______________________________

TROUBLESHOOTING _________________________________

TABLE OF CONTENTS

MMA WELDING MACHINES

Summary of Contents for IBL M200-89

Page 1: ......

Page 2: ...ODUCT SPECIFICATIONS _________________________ 4 SETUP _______________________________________________ 5 CONTROLS AND OPERATIONAL FEATURES__________ 6 GENERAL OPERATION _______________________________...

Page 3: ...terminal Disconnect input power or stop the machine before installing or servicing this equipment Always verify the supply ground check and be sure that input power cord ground wire is properly conne...

Page 4: ...an react with vapours to form highly toxic and irritating gases Do not weld on coated metals such as galvanized lead or cadmium plated steel unless the coating is removed from the weld area the area i...

Page 5: ...ding on a ceiling floor bulkhead or partition can cause fire on the hidden side Do not weld on closed containers such as tanks drums or pipes unless they are properly prepared by required safety Stand...

Page 6: ...ce possible interference keep weld cables as short as possible close together and down low such as on the floor Locate welding operation 100 meters from any sensitive electronic equipment Moving parts...

Page 7: ...Power indicator 3 Heat Indicator 4 QC indicator 5 Digital Display 6 Quick connector socket welding machine output 7 Quick connector socket welding machine output 8 On off Switch 9 Power cord anchorage...

Page 8: ...2 Power indicator 3 Heat Indicator 4 QC indicator 5 Digital Display 6 Quick connector socket welding machine output 7 Quick connector socket welding machine output 8 On off Switch 9 Power cord anchor...

Page 9: ...e Regulator 3 Power indicator 4 Heat Indicator 5 QC indicator 6 Digital Display 7 Quick connector socket welding machine output 8 Quick connector socket welding machine output 9 On off Switch 10 Power...

Page 10: ...rrent adjusting knob 2 Digital Display 3 VRD Switch 4 LED Light 5 Quick connector socket welding machine output 6 Quick connector socket welding machine output 7 On off Switch 8 Power cord anchorage M...

Page 11: ...tor 3 Heat Indicator 4 QC indicator 5 Handle 6 Digital Display 7 Power boost button 8 Quick connector socket welding machine output 9 Quick connector socket welding machine output 10 On off Switch 11...

Page 12: ...3 Hot start regulator 4 Power indicator 5 Heat Indicator 6 QC indicator 7 Digital Display 8 Quick connector socket welding machine output 9 Quick connector socket welding machine output 10 On off Swi...

Page 13: ...C Force Built in Built in adjustable Built in adjustable Power Boost X X X Yes X Advanced IGBT Technology Yes Yes Yes Yes Yes Voltage Compensation Yes Yes Yes Yes Yes VRD Built in Built in Built in Bu...

Page 14: ...1 6 to 4 Hot Start Built in Anti Stick Built in ARC Force Built in Power Boost X Advanced IGBT Technology Yes Voltage Compensation Yes VRD adjustable Thermal Protection Yes Insulation class H Protect...

Page 15: ...rms between electrode and work piece which heats up enough to melt both As the electrode melts the flux coating on the electrode develops gas and slag which help protect the weld pool The gas keeps ai...

Page 16: ...the quick plug that connects the grounding clamp into quick socket with the polarity of on the panel of welding machine tighten it by force clockwise the grounding clamp connects to the work piece Pa...

Page 17: ...rehand technique and tilt the top of the rod 15 away from the direction of travel Speed of travel The proper travel speed produces a weld bead with the desired contour or crown width and appearance Ad...

Page 18: ...5 80 115 160 190 260 250 300 Thickness of steel plate and Diameter of welding rod Thickness of steel plate mm 1 2 2 5 5 10 Over 10 Diameter of welding rod mm 1 2 5 2 5 4 3 2 5 8 4 8 NOTE It is recomme...

Page 19: ...an outstanding weld performance on a variety of electrodes the Arc Force can be finely adjusted with a simple knob Hot start Regulator For M250 104 Hot Start provides excellent arc ignition without th...

Page 20: ...onnect the electrode holder to this socket Quick connector socket welding machine output Connect earth cable to this socket Power boost button For M250 103 Button to increase the output current up to...

Page 21: ...hnology Smart fan will work only when welding starts and helps to cool the internal circuit and components Clamp the welding rod on the electrode holder the machine is in the manual welding mode and i...

Page 22: ...on of advancement If the angle is too large the slag can penetrate the joint if the angle is too small the arc flutters and sprays molten metal In both cases a weak porous joint is produced Wait until...

Page 23: ...overlaps at the sides It is wasteful both in terms of time and electrode use Electrode moved too quickly This causes poor penetration with a stringy and incomplete weld deposit Slag is very hard to re...

Page 24: ...tting into welding machine or else blow the welding machine to dry immediately then measure the insulation with insulation resistance meter it can only be used when the measuring result is accepted In...

Page 25: ...he control board is damaged contact with the dealer or manufacturer 3 QC indicator is ON fan is working meter is normal 3 1 IGBT is damaged 3 2 Rectifier of quick recovery is damaged 3 3 Control board...

Page 26: ...appliances you make an important contribution in protecting our environment Waste electrical products should not be disposed of with household waste Please recycle where facilities exist Check with y...