IBC BTI 119-MAX Installation And Operating Instructions Manual Download Page 7

7

INSTALLATION AND OPERATION INSTRUCTIONS

BT INDIRECT SERIES – WATER HEATERS

2.

Hybrid System

. The space heating zones use zone valves for each zone,

and the water heater is controlled with an additional circulator. 

See Section

8.0, Figure 2: Generic Boiler Piping Schematic – Zoned by Circulator.

3.

Zone Valves

. The space heating zones use zone valves for each zone, and

the water heater is controlled with an additional zone valve. Select a valve

with a low pressure drop, and adequate pipe size to assure minimum flow

.

2.4 Priority or Non-Priority for Hot Water

OPTION 1 – PRIORITY 

The demand for space heating is interrupted until the hot water demand is 

satisfied. This option provides the maximum delivery of hot water. IBC boilers 

are easily configured to operate the Hot Water as a priority load. Priority is 

recommended when: 

1.

The boiler output is less than 100,000 Btu per hour, or

2.

The boiler output required to satisfy the hot water demand is more than 50%

of the boiler output needed to satisfy the space heating demand, or

3.

When an interruption in space heating can be tolerated during long domestic

hot water draws.

The preferred strategy when using Priority is to use a dedicated load circulator 

for domestic hot water generation. In most cases the delay in space heating will 

not be noticed because of the rapid recovery of the water heater.

OPTION 2 – NON-PRIORITY

The boiler output is divided between space heating and water heating. Heating of 

domestic hot water can be reduced during simultaneous space and water heating 

demands. The maximum amount of reduction depends on the boiler output, 

the number of space heating zones calling, the space heating target water 

temperature, and the amount of boiler water flow split between the space heating 

and zones and the water heater zone.

2.5 Locating the Water Heater

The water heater should be located in an area where water leakage from the tank 

or connections will not result in damage to areas adjacent to the water heater or 

to lower floors of the structure. When such a location can not be avoided, a suit-

able drain pan must be installed under the water heater, and the drain pan must 

be connected to a drain.
The water heater should be installed as close to the boiler as is practical for easy 

access for service. The unit is designed for installation on combustible flooring 

and in alcoves, closets, etc.

SURFACE

DISTANCE FROM 

COMBUSTIBLES

FOR SERVICE

Front

1"

24"

Rear, Right and Left Sides

1"

1"

Top

1”

1”

Bottom

0"

0”

Table 3: Clearances from heater jacket

WARNING

During operation, the T&P relief 

valve may discharge large 

amounts of steam and/or hot 

water. Therefore, to reduce the 

potential for bodily injury and 

property damage, a discharge 

line MUST be installed that it:

1.

is connected from the valve

outlet with no intervening

valve and directed downward

to a safe point of discharge.

2.

allows complete drainage

of both the valve and the

discharge line.

3.

is independently supported

and securely anchored so

as to avoid applied stress on

the valve.

4.

is as short and straight as

possible.

5.

terminates freely to

atmosphere where any

discharge will be clearly

visible and is at no risk of

freezing.

6.

terminates with a plain end

which is not threaded.

7.

is constructed of a material

suitable for exposure to

temperatures of 375°F or

greater.

8.

is, over its entire length, of a

pipe size equal to or greater

than that of the valve outlet.

DO NOT CAP, PLUG OR 

OTHERWISE OBSTRUCT THE 

DISCHARGE PIPE OUTLET!

CAUTION

To avoid water damage from leaks, 

a drain pan should be installed 

under the water heater unless it is 

installed in a location where leaks 

will not cause property damage. 

See Figure 6: Suggested Domestic 

Water Piping.
If the discharge from a T&P relief 

valve cannot be directed into a 

drain or to an area where water 

damage will not occur, a drain 

pan capable of draining away the 

full, continuous discharge flow of 

the relief valve should  

be installed.

Summary of Contents for BTI 119-MAX

Page 1: ...is completed keep this manual with the water heater Product complies with NSF ANSI 372 and conforms with lead content requirement for lead free plumbing as defined by the California Vermont Maryland a...

Page 2: ...if it has been damaged or dropped 5 Installation start up and servicing of IBC Indirect Water Heaters must be done with due care and attention and should only be performed by competent qualified licen...

Page 3: ...r 7 2 6 Temperature and Pressure Relief Valve 8 2 7 Additional Recommended Components 8 2 8 Removing the Existing Domestic Water Heating System 8 2 9 Water Quality 9 3 0 PIPING 10 3 1 Domestic Water P...

Page 4: ...event scalding injuries Do not rely on the pressure and temperature gauges to determine the temperature and pressure of the water heater This water heater contains components that become very hot when...

Page 5: ...0 BTI 80 MAX 79 9 70 0 23 8 1 1 1 2 3 4 1 141 1 BTI 119 MAX 114 6 65 75 28 9 1 1 2 1 1 2 3 4 1 177 5 Table 1 Dimensions and Capacities Maximum Allowable Working Pressure 150 psi Hydrostatically teste...

Page 6: ...capacity the water heating output will be reduced 3 Circulator sizing Refer to Table 2 for the flow through the water heater coil and the pressure drop at minimum flow Calculate the pressure drop acr...

Page 7: ...in an area where water leakage from the tank or connections will not result in damage to areas adjacent to the water heater or to lower floors of the structure When such a location can not be avoided...

Page 8: ...nkless Heaters Disconnect the domestic piping Do not plug the cold water or the hot water fittings in the internal tankless coil Leave the coil in the boiler with the cold and hot water fittings open...

Page 9: ...ater Quality Improper water quality will reduce the expected life of the water heater Hard water sediment high or low pH and high levels of chlorides in the domestic water should be avoided Sediment a...

Page 10: ...ns in the faucets Check the system for leaks Repair as required 3 2 Boiler Water Piping See Figures in Section 8 0 1 Determine where the boiler the space heating and the water heater connections shoul...

Page 11: ...ter connection labeled BOILER SUPPLY should be piped to the boiler supply piping after the air purger and grouped with the other zone supplies The use of a shut off valve is recommended for future ser...

Page 12: ...he temperature of the sensed environment and compare with the value derived from the measurement of the resistance obtained by connecting a good quality test meter capable of measuring up to 5 000 k 5...

Page 13: ...ube sensing bulb so that it is at a right angle to the back of the control Loosen the mounting screw and carefully insert the sensing bulb into the well until the control mounts to the well head Tight...

Page 14: ...will have to be used and the thermostat must go through the cycle of heating cold water and satisfying at the new lower temperature Additional temperature checks should follow the completion of a heat...

Page 15: ...m chemical cleaning may be required Proceed as follows 6 1 Chemical Cleaning of the Heating Coil 1 To avoid water damage shut off the cold water supply to the water heater 2 Make a note of the DHW tem...

Page 16: ...ue Water Heater Circulator does not operate Follow steps for Boiler does not operate Ensure the pump relay is closed and suppling power to the pump Ensure the zone valve is open and the end switch is...

Page 17: ...r and its fan on a call for heat This may result in operation of these components when other loads are running at a higher priority resulting in cold air blowing or robbing heat from another load Some...

Page 18: ...equired to ensure adequate flow under low load conditions BT Series Indirect Hot Water Tank 120VAC HOT COM Heating circ AC in Primary Pump Boiler Pump yellow L N L N white white black DHW circ Factory...

Page 19: ...19 INSTALLATION AND OPERATION INSTRUCTIONS BT INDIRECT SERIES WATER HEATERS Figure 6 Suggested Domestic Water Piping...

Page 20: ...INSTALLATION AND OPERATION INSTRUCTIONS 20 BT INDIRECT SERIES WATER HEATERS SERVICE RECORD DATE LICENSED CONTRACTOR DESCRIPTION OF WORK DONE...

Page 21: ...21 INSTALLATION AND OPERATION INSTRUCTIONS BT INDIRECT SERIES WATER HEATERS NOTES...

Page 22: ...INSTALLATION AND OPERATION INSTRUCTIONS 22 BT INDIRECT SERIES WATER HEATERS NOTES...

Page 23: ...R1 JULY 2015 Initial release R2 SEPTEMBER 2015 Certified release R3 JUNE 2016 Updates to dimensions and capacities table updates to ratings table R4 JUNE 2017 Updates to drawings for side connections...

Page 24: ...IBC Technologies Inc 8015 North Fraser Way Burnaby BC Canada V5J 5M8 Tel 604 877 0277 Fax 604 877 0295 www ibcboiler com 120 221A1 R4 June 2017 IBC Technologies Inc 2017...

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