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SAST1029

Page 

12

Troubleshooting Guide

Problem

Cause

Solution

1.  Unit fails to regenerate.

a.  Low inlet pressure.

b.  Drain line restricted.
c.  The brine injector is plugged.
d.  Main diaphragm is torn.
e.  Regeneration length too short

a.  Verify that the service inlet pressure is

a minimum of 20 psi.

b.  Insure the drain line is free of kinks.
c.  Clean or replace injector.
d.  Replace diaphragm.
e.  Insure that the length of regeneration

exceeds 20 minutes.

2.  Hard water to service.

a.  The bypass valve is open or faulty.
b.  No salt in storage tank.
c.  Not enough water in the storage tank.

d.  Unit fails to draw brine.
e.  Excessive water usage.
f.  Unit not regenerating.
g.  Loss of resin.
h.  Change in raw water hardness.
i. 

Leak at the distributor tube.

a.  Close bypass valve.
b.  Add salt.
c.  Verify that the safety float is properly

set.

d.  See symptom/cause # 6.
e.  Check regeneration frequency.
f.  See symptom/cause # 1.
g.  See symptom/cause # 4.
h.  Test water hardness.
i. 

Verify that the distributor tube is seated
correctly and is not cracked.

3.  Excessive salt usage.

a.  Excessive water in storage tank.

b.  Regeneration is taking place too

frequently.

c.  Faulty safety float.

a.  Verify that the safety float is properly

set.

b.  Verify water usage matches system

size and salt dosage.

c.  Replace safety float.

4.  Loss of resin.

a.  Faulty air check in storage tank.
b.  Leak at the distributor tube.

a.  Clean or replace air check.
b.  Verify that the distributor tube is seated

correctly and is not cracked.

5.  Salt water to service.

a.  Brine/slow rinse cycle time set too

short.

b.  Excessive water in the storage tank.
c.  Brine injector undersized.

a.  Verify cycle time.

b.  Verify that the safety float is adjusted

correctly and properly.

c.  Verify proper injector selection.

6.  Control fails to draw

brine.

a.  Brine injector plugged.

b.  Filter screen plugged
c.  Loose line is restricted.

d.  Drain line is restricted

e.  Low inlet pressure.

f.  Main diaphragm is torn.

a.  Clean and replace injector. Follow the

procedure detailed in the parts
replacement section of this manual.

b.  Clean and replace screen.
c.  Verify that all the brine line connections

are tight.

d.  Insure that the drain line is not kinked

or plugged.

e.  Verify that the service inlet pressure is

a minimum of 20 psi.

f.  Replace diaphragm.

7.  Continuous flow to

drain.

a.  Defective clock assembly

a.  Replace clock assembly.

8.  Loss of water pressure.

a.  Iron build up in mineral tank.
b.  Lower distributor basket crushed.

a.  Increase salt dosage or regenerate

more frequently.

b.  Replace basket and verify that the

distributor is cut 1/2 inch below the top
of the tank threads.

Summary of Contents for SAST1029

Page 1: ...OPERATING INSTRUCTIONS Model SAST1029 Serial No Telephone 07 3219 2233 Facsimile 07 3219 2266 Email sales ibcwater com au Website www ibcwater com au FILTRATION WATER TREATMENT PRODUCTS for commercial...

Page 2: ...imately 20ppm based on a sample volume of 10mls Other hardness test kits are available for more accurate testing eg Hardness Tablets Directions Take a 50ml sample of water in a screw capped bottle Add...

Page 3: ...s call C 3 Daily Water Usage in litres call D For household situations allow 250 litres per person per day CALCULATION N 1000 x C D x H Select nearest lower whole number If necessary consult your deal...

Page 4: ...e unit must be installed in accordance with local codes 7 Do not over tighten connections 8 Drain line ID must be at least 12mm 9 Teflon tape should be used when installing he drain fitting into the c...

Page 5: ...S 1 Floor Level a Use any length of 1 2 pipe or larger 2 Control Level a For 30 or less of drain line use 1 2 pipe or larger b For 30 or more of drain line use 3 4 pipe or larger Never connect the dra...

Page 6: ...ensure the bypass valve is closed Run the nearest cold water tap for a least 15 minutes to ensure the resin bed is flushed BRINE TANK 1 Place at least 25kg of a coarse refined grade of salt Water Sof...

Page 7: ...SAST1029 Page 7 During regeneration raw hard water is bypassed to service so it is advisable to regenerate the unit when water is not needed...

Page 8: ...SAST1029 Page 8 Water Conditioning Control System Installation Operating and Maintenance Manual 541 030 VALVE...

Page 9: ...tube and up through the resin bed to drain This slow flow of water pushes the brine solution through the resin bed In brine draw concentrated salt brine is drawn from the brine tank and directed to f...

Page 10: ...w o rings 1 16 529 244 Gasket Cross Over Port 1 17 541 244 Body Stem Assembly 1 18 185 024 1 O ring Small Seat Insert 1 19 541 204 Seal Insert 1 20 185 028 12 O ring Large Seat Insert 1 21 541 256 Ma...

Page 11: ...SAST1029 Page 11...

Page 12: ...set b Verify water usage matches system size and salt dosage c Replace safety float 4 Loss of resin a Faulty air check in storage tank b Leak at the distributor tube a Clean or replace air check b Ve...

Page 13: ...d that the outside edges of the main diaphragm are tucked into the valve body Rinse Adjustment Valve Replacement 1 Place the bypass valve into bypass position 2 Relieve the system pressure Remove the...

Page 14: ...ce a hand under the backcap and remove the backcap The check disc return spring will fall into your hand 5 Remove the check disc from the back of the body stem assembly 6 Inspect the rubber seal on th...

Page 15: ...or Cabinet Model Float Distance X SAS0715 100mm SAS0922 200mm SAS1029 260mm Adjustment of Softener Brine Valve 1 Lift float rod to full up position 2 Set float to distance shown Measure from the top o...

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