IBC SOLAR AeroFix 15-S Installation Instructions Manual Download Page 25 | Manualshive

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Version 18.01, 1-Mar-2018

Attaching the ballast rail

The number and position of the ballast rail is determined by the static calculations for the project.
See more at chapter “7.4”

Fig. 29 The ballast rail is attached directly in fron

t of the „support top“ and secured onto the base rail with 2 M8x16

screws

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Summary of Contents for AeroFix 15-S

Page 1: ...1 Installation instructions IBC AeroFix Version 18 01 Date 1 Mar 2018...

Page 2: ...02 General information standards and regulations 4 03 System variants 8 04 Technical data 9 05 System planning 10 06 System design dimensioning 13 07 System installation 14 08 System security device 4...

Page 3: ...rt up your IBC AeroFix flat roof system quickly and simply we have enclosed detailed assembly instructions They should help you to quickly become familiar with the assembly of the bracket and the modu...

Page 4: ...AeroFix flat roof system is for mounting solar modules onto flat roofs The modules are attached on supports using clamps The number of parts varies depending on installation size Important information...

Page 5: ...nstallation is adapted to on site conditions and corresponds to the respective generally recognised technical regulations Local regulations must be observed Please observe all regulations and guidelin...

Page 6: ...ctions snow loads EN 1991 1 4 General actions wind loads EN 1993 1 1 Design of steel structures General rules and rules for buildings EN 1995 1 1 Design of timber structures EN 1999 1 1 Design of alum...

Page 7: ...eet requirements for protection class II and or transformerless inverters are used The cross section of the potential equalisation conductor must correspond to the main DC cables but must be at least...

Page 8: ...18 03 System variants Southern orientation East west orientation Fig 1 AeroFix 15 S AeroFix 15 S Kits Fig 2 AeroFix 10 S Fig 3 AeroFix 10 EW beginning ending with wind plates Fig 4 AeroFix 10 EW begin...

Page 9: ...edge m no no no Material Aluminium stainless steel Aluminium stainless steel Aluminium stainless steel Max building height m E 25 25 25 Approx space reqirement m kWp 1 65 x 0 99 module 10 10 Tab 1 Te...

Page 10: ...at the structural condition is consistent with the design building size roof pitch roof cladding obstacles etc It must be ensured at all times that rain water is discharged to drainage collection poin...

Page 11: ...otovoltaic system Important information The assembly system including the modules will load 7 kg m 11 kg m to the surface of the roof Any additional ballast required to secure the system must also be...

Page 12: ...anning purposes depending on the material combination the following values can be used as an approximation Fleece polyester Building protection mat rubber based Building protection mat aluminium lamin...

Page 13: ...conds afterwards In the next step the force F has to be applied steadily and parallel to the centre of the specimen and measured by the dynamometer To determine the coefficient of friction the decisiv...

Page 14: ...ore constructing the PV system the roof must be cleared of dirt snow and ice 7 1 Base rails Measure roof and mark out edge and corner areas Install base rails with integrated building protection mat F...

Page 15: ...15 Version 18 01 1 Mar 2018 Fig 12 Installation base rails Fig 13 Installation base rails...

Page 16: ...16 Version 18 01 1 Mar 2018 Extend base rails Fig 14 Insert base rail connectors up to half way into the base rail Fig 15 Secure each base rail connector with a sheet metal screw...

Page 17: ...17 Version 18 01 1 Mar 2018 Base rail alignment Fig 16 Join the base rails together and screw in 2 more sheet metal screws Fig 17 Align the base rails so that they are parallel and vertical...

Page 18: ...uneven roofs it can happen that the base rail rests on the roof covering In this case additional protection mats must be placed Building protection mats can be ordered separately Fig 18 Distance betwe...

Page 19: ...ermissible surface pressure of the roof insulation a third base rail may be necessary The additional baserail with supports is placed cetrally under the modules Module clamps are not reqired here Fig...

Page 20: ...20 Version 18 01 1 Mar 2018 7 3Supports AeroFix Southern orientation AeroFix 15 S AeroFix 10 S Fig 21 AeroFix 15 S Dimensions Fig 22 AeroFix 15 S Support top and support bottom...

Page 21: ...ion of the supports AeroFix 10 S 15 S Support bottom must be laid out completely on the base rail AeroFix 15 S 1 8m 1 62m 1 98m AeroFix 10 S 1 6m 1 44m 1 76m Fig 23 Mark out support bottom Fig 24 Stan...

Page 22: ...22 Version 18 01 1 Mar 2018 Fig 25 Screw the support bottom onto the base rail on the marking with screw M8x16 Fig 26 Mounted support bottom...

Page 23: ...odule width Distance x 950 mm 715 mm 960 mm 725 mm 970 mm 736 mm 980 mm 746 mm 990 mm 756 mm 1000 mm 767 mm Tab 3 AeroFix 15 S Distance between support top and support bottom Fig 27 AeroFix 15 S Screw...

Page 24: ...odule width Distance x 950 mm 763 mm 960 mm 773 mm 970 mm 783 mm 980 mm 793 mm 990 mm 803 mm 1000 mm 813 mm Tab 4 AeroFix 10 S Distance between support top and support bottom Fig 28 AeroFix 10 S Screw...

Page 25: ...il The number and position of the ballast rail is determined by the static calculations for the project See more at chapter 7 4 Fig 29 The ballast rail is attached directly in front of the support top...

Page 26: ...least 1250 mm when using a wind deflector Important information If you end with a wind plate you will need the AeroFix 10 S support top instead the AeroFi 10 EW support top Define the position of the...

Page 27: ...27 Version 18 01 1 Mar 2018 Fig 35 Screw the support bottom into the base rail on the marking with screw M8x16 Fig 34 Standard grid spacing 2 3 m...

Page 28: ...ports Module width Distance x 950 mm 763 mm 960 mm 773 mm 970 mm 783 mm 980 mm 793 mm 990 mm 803 mm 1000 mm 813 mm Tab 5 Distance between support top and support bottom Fig 36 Screw supports top onto...

Page 29: ...position of the ballast rail is determined by the static calculations for the project For more information on ballast please refer to chapter 7 4 Fig 37 The ballast rail is attached directly in front...

Page 30: ...ding ballast to the base rail it is not permitted to completely seal the space between the base rail and the module with ballast stones Fig 38 AeroFix 10 EW ballast with ballast rail and base rail Fig...

Page 31: ...system has to be loaded with more than 42 kg 28 kg per module a ballast rail is necessary The assignment of the ballast track should always be done from the outside inward When using the ballast stone...

Page 32: ...rner clamping The snow load rail is inserted in the mountuing supports and is fixed with clips on the module The clips do not replace the module clamp The installation instructions and maximum allowed...

Page 33: ...ad rail can only be installed with the middle clamp G4 and at the end of the row with the EC adapter The clips of the sno load rail do not replace the module clamps Fig 45 Snow load rail long with 2 c...

Page 34: ...e procedure for installing AeroFix10 S AeroFix 10 EW is identical to that of AeroFix 15 Fig 47 The module must lie flat against the end stop on the support top with wind plate mounting Fig 46 Insert t...

Page 35: ...panel of the upper support Beginning with the outer clamps tighten the modules to a torque of 15 Nm For this we recommend a torque wrench with Torx bit size TX40 Fig 48 Module on the end stop and cla...

Page 36: ...tion Depending on the height of the module frame a different version of the outer clamp G3 will be required The EC adapter for G4 middle clamp covers only the frame sizes 33 35 38 40 45 and 46mm The t...

Page 37: ...the support or introduced laterally where it is needed The adaptor EC is clamped by the given frame height with the middle clamp G4 and substitutes thus the end clamp Fig 51 Pivoting the middle clamp...

Page 38: ...late Screw both plates onto the base rail The gap between screw and end of the base rail should be at least 3 cm Repeat process with the other wind plates in the row The first and last wind plates in...

Page 39: ...39 Version 18 01 1 Mar 2018 Fig 56 Wind plate assembly starting from the left Fig 57 Insert wind plate...

Page 40: ...40 Version 18 01 1 Mar 2018 Fig 58 Wind plate assembly Fig 59 Fixation wind plate...

Page 41: ...41 Version 18 01 1 Mar 2018 7 8Cable clip assembly Fig 61 assembly cable clip 90 Fig 60 assembly cable clip 0...

Page 42: ...lding The fastening to the building must be planned and statically tested by the customer The anti slip safety device is then attached every second to fourth row Damage to the roof cladding from the a...

Page 43: ...e The perforated tape is connected to the base rail with a M8x16 socket head screw The perforated tape is connected to the base rail with at least two M8x16 socket head screws Fig 64 Ridge placement F...

Page 44: ...Final inspection After completing the PV system inspect the screw and clamp connections Check the entire structure for strength and stability and check the roof cladding for damage It is advisable to...

Page 45: ...6101100031 Base Rail G2 2200mm 6101100032 Base Rail G2 3100mm 6101100033 Base Rail G2 4200mm 6101100034 Base Rail G2 5400mm Base rail with integrated building protection mat foil laminated ak 6101100...

Page 46: ...Middle clamp G3 30 50 mm End clamp G3 6700400127 End clamp G3 31 mm 6700400164 End clamp G3 32 mm 6700400129 End clamp G3 33 mm 6700400130 End clamp G3 35 mm 6700400132 End clamp G3 38 mm 6700400134...

Page 47: ...rilling screw 4 8x19 SW8 6900100012 Socket Cap Screw M8x16 A2 TX40 AeroFix 10 S 6101100042 Support top Also used in AeroFix 10 EW with wind plate beginning and ending 6101100043 Support bottom Also us...

Page 48: ...1 1 Mar 2018 Image Product no Description AeroFix 10 EW 6101100044 Support top Without windplate mounting 6101100045 Support bottom SeroFix 15 S 6101100046 Support top 6101100047 Support bottom 610110...

Page 49: ...l 6101100020 Building protection mat 500x172x15 mm 6101100021 Building protection mat ak foil laminated 500x172x15 mm 6101100025 Slide protection Coil 10 m 25 mm width 9 mm 6101100027 Cable clip 0 610...

Page 50: ...iption Optional 6101100023 Assembling jig for ground rail distance support distance 6101100024 Static friction measuring device to determine the static friction coefficients incl case dynamometer 6101...

Page 51: ...enning torques 11 2 Maintenance instructions The IBC AeroFix mounting system is largely maintenance free thanks to the materials used In addition to the electrical inspections prescribed for the entir...

Page 52: ...52 Version 18 01 1 Mar 2018...

Page 53: ...n using the tension spring and then measured using the spring scale It is important that the force be applied evenly The maximum force that can be applied before the test specimen begins to move indic...

Page 54: ...Temperature Dry Wet Test No Test specimen weight Measured force Test specimen weight Measured force G kg F kg F G G kg F kg F G 1 2 3 4 5 Evaluation based on lowest measured value Appendix Roof layou...

Page 55: ...55 Version 18 01 1 Mar 2018 11 4 Checklist IBC AeroFix...

Page 56: ...56 Version 18 01 1 Mar 2018...

Page 57: ...57 Version 18 01 1 Mar 2018 12 Notes...

Page 58: ...58 Version 18 01 1 Mar 2018 IBC SOLAR AG Am Hochgericht 10 96231 Bad Staffelstein Phone 49 0 9573 92 24 0 Fax 49 0 9573 92 24 111 info ibc solar de www ibc solar com...

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