19
MAN-85 – USA
11- INSTRUCTIONS FOR THE DISASSEMBLY / ASSEMBLY OF THE CLUTCH
ATTENTION:
The following operations can be performed by a skilled mechanic under the
condition to have available the dedicated tools shown on the text, otherwise it is
necessary to apply to an Authorized Service Center.
Refer to the following drawing during the operations
OPERATIONS
TOOLS
Clutch disassembly
1.
Remove clutch cover (3 screws M6).
Allen wrench 5mm – T type
2.
Remove spark plug and replace with special tool to
prevent crankshaft from turning.
Piston fitting: P.N. 10271
3.
Remove nut (1 nut M10).
12 Point wrench - 17 mm
4.
Remove the external washer, the drum with roller
cage, the internal washer.
5.
Remove the special tool from the head and using the
clutch wrench, remove the M16x1 nut and the cone
safety washer.
ATTENTION: Turn clockwise as nut has left
thread.
Clutch wrench : P.N. 10270
24 mm socket.
6.
Apply clutch puller on clutch and remove clutch from
the crankshaft, with 12 point wrench 19mm.
Clutch puller: P.N. B-55614-C
12 Point wrench - 19mm.
7.
Remove key from shaft.
8.
Remove starter ring (3 screws M6)
12 Point wrench - 10 mm
1 Drum nut 5 Screw 9 Cone safety washer
2 External washer 6 Clutch drum 10 Clutch body
3 Roller cage 7 Internal washer 11 Starter ring
4 Sprocket 8 Locking nut 12 Screw
