background image

                                                                                              Sheet      22      of    31     

DOCUMENT CLASSIFICATION 

                           

取扱説明書

 

Handling Manual 

TITLE 
 

ISH CONNECTOR 

DOCUMENT No. 

 

HDM –0002 

 

Rev.10 

 

QHC-65FR01-18 Rev. 1 

CONFIDENTIAL C 
 

注意事項

/ Notes 

①メス端子引き抜き作業時に端子抜き

JIG

やメス端子をこじらないで下さい。又、メス端子を

 

引き抜いた場合はメス端子・メスハウジングに破損・変形等がない事を確認して下さい。

(

43

参照

②ランスが天井に当たった後に抜き

JIG

を過剰に回転させると抜き

JIG

を外した後も天井が変形したまま

 

      になることや、抜き

JIG

の変形・破損の恐れがあるので、取り扱いには十分注意して下さい。

(

44

参照

③端子・ハウジングに破損・変形が発生した場合は再使用せず、新品と交換して使用して下さい。

 

④端子抜き

JIG

は正規なものを使用し、指定

JIG

以外は使用しないで下さい。

 

⑤端子抜き

JIG

は嵌合間口に挿入しないで下さい。

(

45

参照

抜き

JIG

を誤って嵌合間口に挿入してしまった場合は、端子破損の恐れがある為、新品と交換して下さい。

 

JIG

を落下させると

JIG

先端が破損・変形する恐れがありますので、取り扱いには十分注意して下さい。

 

Do not pry with the releasing jig or femlae terminals during operation. Check for any deformation or damage 
on the female terminals and the female housing after releasing the terminals. (see Fig.43) 

Do not continue applying force once the lance has reached the ceiling, or the ceiling will be deformed 

    or releasing jig may be dameged by excessive force. Take sufficient care when handling.(see Fig.44) 

If there is any damage or deformation on the terminal or the housing, do not use the damaged item.   
Replace the item with a new one. 

Only use the terminal releasing jig specified. 

Do not insert the releasing jig into the cavities (see Fig.45) 
If the releasing jig is inserted into the cavities by mistake, the terminal may be damaged.   

Replace the terminal with a new terminal. 

   

Care must be taken not to damage edge of the jig (e.g. from dropping, etc.) 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

/ Fig 45

抜き

JIG

誤挿入

/ Incorrect insertion of the releasing jig 

嵌合間口

Cavity 

抜き

JIG

接触による破損・変形

Damage caused by releasing jig. 

天井変形

Deformed ceiling 

抜き

JIG

の変形・破損

Damaged releasing jig 

過剰な回転

Excessive rotation 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

天井変形、抜き

JIG

の変形・破損

/             

/ Fig44 Deformed ceiling, Damaged releasing jig 

抜き

JIG

接触による破損・変形

   

 

 

/  Fig43  Damage  caused  by  releasing  jig 

Summary of Contents for ISH

Page 1: ...8 RS0292 K H Aug 18 16 T E 7 RS0264 K H Dec 10 15 T E 6 RS0258 K H Nov 25 15 T E 5 RS0248 T T Sep 28 15 T E 4 RS0199 H N Jun 29 15 T E 3 RS0189 T T Dec 1 14 T E Approved by Checked by Prepared by 2 RS...

Page 2: ...EMALE CONNECTOR ISH CONNECTOR VERTICAL TYPE Name Part No Image VT001 512 ISH CONNECTOR FEMALE TERMINAL 1 Purpose ISH CONNECTOR ISHV CONNECTOR The Manual explains the handling of ISH CONNECTOR and ISHV...

Page 3: ...insulation cut off conductors short conductors and deformed conductors as shown in Fig 2 Do not use wires with damaged conductors cut off conductors short conductors and deformed conductors Using fau...

Page 4: ...re barrel crimp height measurement To measure the height place the rolled in side of the wire barrel on the flat surface of the meter and the other side of the wire barrel on the tip of the cone see F...

Page 5: ...Rev 10 QHC 65FR01 18 Rev 1 CONFIDENTIAL C Fig 4 Micrometer 6 Use the micrometer shown in Fig 6 for insulation barrel crimp height measurement Fig 5 Wire barrel Crimp height measurement Fig 6 Insulatio...

Page 6: ...uring method for crimp width is described below 7 Use the micrometer shown in Fig 7 for wire barrel crimp width measurement Measure the width at the center of the barrel Fig 7 Wire barrel Crimp width...

Page 7: ...satisfy the dimensions shown in Fig 10 and Table 2 D E 2 Sheet 11 31 21 The dimension D and E Excess conductors must be satisfied the dimensions shown in Table 2 This is mandatory to prevent short cir...

Page 8: ...wire barrel ends are not aligned resulting in different dimension of excess conductors or bellmouth between the sides Table 2 B C E dimensions must be measured on larger side and be satisfied In the...

Page 9: ...2 14 Terminal twist is J 1 2 from the wire barrel baseline see Fig 14 7 Bend up and Bend down K 1 90mm L 0mm 15 16 Bend up and Bend down is K 1 90mm L 0mm No Bend down respectively the hight from the...

Page 10: ...uctors insertion 18 Conductors are insuffuciently inserted into the wire barrel see Fig 18 3 Excessive conductors out Sheet 7 2 19 Excess conductors protrude from the wire barrel and does not satisfy...

Page 11: ...ing short circuit see Fig 21 5 Incomplete insulation crimping 22 23 Strip length is too short and insulation is crimped inside the wire barrel see Fig 22 Strip length is too long and insulation does n...

Page 12: ...he orientation as shown in Fig 25and 26 Once the female terminal is inserted ensure that the female terminal retention is fastened by pulling the wire lightly towards you 27 Terminals won t fit into t...

Page 13: ...ar holder installation 2 4 After terminal insertion is complete close the rear holder You will hear audible click when the rear holder is engaged properly The rear holder has two engaging portions Pre...

Page 14: ...29 the rear holder cannot be closed Insert the terminal s completely and close the rear holder again 30 Do not use fingertips to install rear holders as shown in Fig 30 The rear holder cannot be clos...

Page 15: ...ll hear audible click when the retainer is engaged properly Check that the retainer is pushed in completely i e aligned with the sidewall of the housing When the retainer cannot be pushed in completel...

Page 16: ...gain 34 Do not forcefully insert in any other position than those shown in Fig 34 35 The retainer cannot be inserted when it is inserted in incorrect orientation to the female housing as shown in Fig...

Page 17: ...y damage or deformation do not use the damaged item Replace the item with a new one 6 How to release the rear holder JIG 36 JIG Place the releasing jig into the rear holder taper situated at the botto...

Page 18: ...o not use the damaged item Replace the item with a new one Only use the rear holder releasing jig specified Care must be taken when handling the rear holder releasing jig it has very sharp edge Care m...

Page 19: ...other than the releasing apertures Doing so may cause damage or reduced performance Check for any deformation or damage on both of the reatiner and the female housing after releasing the retainer bef...

Page 20: ...igs 38 and 40 Push the releasing jig fully into the lance then lever up the lance as shown in Fig 42 Keep the jig in the place and pull the female terminal out by holding the wire If there is any diff...

Page 21: ...v 1 CONFIDENTIAL C Fig 40 JIG Releasing apertures location Fig41 JIG Correct orientation of the releasing jig and the housing lance Fig42 JIG Terminal releasing jig in operation JIG Direction of relea...

Page 22: ...force Take sufficient care when handling see Fig 44 If there is any damage or deformation on the terminal or the housing do not use the damaged item Replace the item with a new one Only use the termin...

Page 23: ...t 40N to 50N It is possible to install the rear cover to the female housing which is either inserted or not inserted the terminals When handling the terminal inserted female housing it should be caref...

Page 24: ...o HDM 0002 Rev 10 QHC 65FR01 18 Rev 1 CONFIDENTIAL C Fig 46 Corresponding Female housing for Rear cover Engaging portion Fig 47 No corresponding Female housing for Rear cover Fig 48 Direction of insta...

Page 25: ...se do not touch the lock arm to prevent insufficient mating After that pull the female connector lightly to check that the female connector is locked Notes 51 Only mate the connector in the direction...

Page 26: ...connector in press down fully on the end of the arm see Fig 52 Keep pressing the lock down and pull out the female connector Fig52 Lock arm Pull out female connector Direction of pressing When the loc...

Page 27: ...use the damaged item Replace the item with a new one Pressing down the end of the lock arm may not release the lock fully See Fig 53 12 Handling of Product 12 1 Conductivity test 12 1 1 Male connecto...

Page 28: ...esion the particles of friction according to excessive insertion and removal actions To test electrical conductivity of female connector place a probe pin at prescribed point 0 5N MAX on outside of th...

Page 29: ...he core hole please keep the wires straight at least 15mm from connector as shown in Fig 56 Once straight portion is secured arrange the wires with adequately large R Reference Probe pin position on f...

Page 30: ...releasing the rear holder for releasing the retainer and for removing terminals Table 4 shows the name of the releasing jig and their part number To purchase any of the jigs please contact the Sales D...

Page 31: ...water dust and dirt etc are present Handle products with care If there is any damage deformation discoloration etc to wires housings and any other parts do not use the damaged item Replace the item wi...

Reviews: