I-PEX CABLINE-VS II PLUG Assembly Manual Download Page 6

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CABLINE-VS II PLUG Assembly Manual

Document No.

ASM-17005

Confidential C

②

Apply flux to contact by the dispenser etc., and please confirm all contacts were applied flux.

Photo.1 After applying flux

※

Please do not apply flux too much like Photo.2. It can cause flux splash or leak to the mating area.

Photo.2 Extra flux

※

Washer must not be used to take flux off because it may cause flux attached to mating area.

Applying Flux area

Summary of Contents for CABLINE-VS II PLUG

Page 1: ...ential C I PEX Inc QKE DFFDE09 04 REV 8 CABLINE VS II PLUG Part No 20846 Assembly Manual 1 S19446 July 22 19 M Nakamura T Masunaga H Ikari 0 S17557 Aug 02 17 K Baba T Kurachi Y Shimada Rev ECN Date Pr...

Page 2: ...te P N HOUSING ASS Y 20847 030T 01 LOCK BAR ASS Y 20848 030T 01 SHELLA 3427 0301 3 Fixtures 3 1 Components and Instruments used in the condition confirmation Pulse heater Heater chip 30P Thickness 0 5...

Page 3: ...eat temp 300 320 rise time 0 5sec holding time 3 0sec Heater tip Pressure 5 10N This pulse heat condition was evaluated and confirmed by our pulse heat jig and instruments The most optimum condition m...

Page 4: ...ument No ASM 17005 4 16 Confidential C 5 Work procedures 5 1 Soldering of center conductor The cables have to be fabricated as shown below in advance of soldering Recommended MICRO COAX CABLE dimensio...

Page 5: ...CABLINE VS II PLUG Assembly Manual Document No ASM 17005 5 16 Confidential C Recommended DISCRETE CABLE dimension DISCRETE AWG DISCRETE dimension...

Page 6: ...etc and please confirm all contacts were applied flux Photo 1 After applying flux Please do not apply flux too much like Photo 2 It can cause flux splash or leak to the mating area Photo 2 Extra flux...

Page 7: ...C Pre set and locate solder bar at center of connector HSG ASS Y Fig 1 Set of solder bar Set the cable Setting discrete cable is to protect 0 2MAX as Fig 3 There is danger that Center Conductor touch...

Page 8: ...o prevent interference Fig 4 The SHELL bottom side of PLUG HSG ASS Y When solder bridge is appeared between the terminal try heating again with pulse heater only one time If the bridge isn t repaired...

Page 9: ...on after soldering or apply excessive load on the soldered area or it may peel the solder Fig 5 Fig 5 Cause of solder peeling Insulating tape thickness t 0 06mm Please aim at the round end part of SHE...

Page 10: ...and cut it off from Notch by 45 deg of reciprocating work When it does not be cut try again this reciprocating work After separated check there is no burr around the cut part Photo 7 Plug SHELLA Detai...

Page 11: ...CK BAR ASS Y LOCK BAR ASS Y is assembled to HOUSING ASS Y I PEX logo mark side of LOCK BAR ASS Y facing the cable side Fig 6 Assembly of LOCK BAR ASS Y 5 4 Assembly of SHELLA LOCK BAR ASS Y is tilted...

Page 12: ...CABLINE VS II PLUG Assembly Manual Document No ASM 17005 12 16 Confidential C SHELLA is assembled from the upper side of HOUSING ASS Y Fig 8 Assembly of SHELL A...

Page 13: ...nual Document No ASM 17005 13 16 Confidential C Confirms whether SHELLA is assembled properly Whether SHELL locks are assembled properly Fig 9 point Fig 9 The assembly confirmation of SHELL A Point Bo...

Page 14: ...ial C SHELLA B and GND BAR are soldered with the soldering iron at all designated points Fig 10 12 point Refer to Fig 16 for a limit of the solder height For conditions of Soldering iron refer to shee...

Page 15: ...fidential C Fig 12 Soldering of SHELL B and GND BAR Fig 13 Solder leaking SHELLA and SHELL B are soldered with the soldering iron at all designated points Fig 14 point Conditions of Soldering iron ref...

Page 16: ...LUG Assembly Manual Document No ASM 17005 16 16 Confidential C 5 5 Cable fixation Fix the cable terminal part with the bond Recommended Bond LOCTITE 352 Fig 15 Bonding Fig 16 Soldering Bonding BONDING...