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4. INSTALLATION INSTRUCTIONS

Hazard of Electrical Shock, Burn or Explosion

All installation, servicing and testing referred to in this manual must be 

performed by qualified personnel. All power should be disconnected 

prior to removing covers or enclosures and where live conductors 

may otherwise be exposed.

Failure to observe these precautions may result in death or severe 

personal injury and damage to equipment. Before placing an 

intentional ground fault on the power system, check that a fault does 

not already exist. Any test ground fault equipment must be rated for 

full system voltage and be fused for protection.

danger

The internal electronics have been encapsulated in epoxy to improve the performance in high vibration 
environments. Try to keep the exposure to mechanical shock and vibration to a minimum and place the mGARD-100 

in a clean dry enclosure. Locate the relay close to the isolating device (circuit breaker or contactor) that is protecting 

the circuit being monitored.

When using an interposing current sensor, keep the distance between the relay and the sensor as short as possible. 
Use twisted cable and increase the gauge of the conductor as per the table below:

Table 4.0 ZSCS secondary wire run-length

Up to 300 Ft. / 91m.

16

301ft / 92m to 450ft / 137m

14

maximum cable run in feet/meters

minimum wire gauge

Provide maximum clearance between the mGARD-100 (and the interposing ZSCS if required) and any strong 
magnetic flux producing devices such as power transformers, autotransformers, control transformers, reactors, and 
high power conductors and bus work.

4.1 MOUNTING

Refer to Figure 8.0 for mounting dimensions of the mGARD-100 relay. The mGARD-100 is designed to be mounted 
with either mounting screws or on a 35 mm DIN rail.

Two #8-32 x 3/4” (M4 x 20) mounting screws are required for screw mounting.

For DIN rail mounting the rail should be bolted to a flat surface. Install the DIN rail horizontally. Allow at least ¾” (20 
mm) of rail to extend beyond each end of the relay. Secure the relay to the DIN rail ensuring the release latch at the 
bottom of the relay engages the rail. If the relay is to be mounted in any other position take appropriate steps to 
prevent the relay from disengaging from the DIN rail.

Summary of Contents for mGARD-100

Page 1: ...C 419EM Instruction Manual March 2015 Ground fault relay microprocessor based relay mGARD 100...

Page 2: ...mer service and technical leadership We build on this foundation by investing in developing new products in electrical safety education including EFC scholarship program by actively participating in t...

Page 3: ...safe 4 Manual Rreset 4 3 2 Dipswitch Settings 4 3 3 Indication 6 mGard Sym Remote Indicator 6 3 4 Reset 7 3 5 Ground Fault Test 7 4 Installation Instructions 8 4 1 Mounting 8 4 2 Built In Current Tran...

Page 4: ...nate false tripping when using the relay on systems with variable frequency drives With the harmonic filter disabled the relay will accurately respond to AC currents between 25 and 400Hz By using an i...

Page 5: ...mpere for all relays and coordinating between upstream and downstream relays by selecting different time delays 3 operation 3 1 Operation and Glossary of Terms Auto Reset After a trip the relay will a...

Page 6: ...s set to trip the relay contacts change their state Time Delay Intentional period of time programmed to elapse before the tripping operation of the relay It should not be confused with the breaking op...

Page 7: ...L R R R R L L R R L R R R R L R R R R 30 40 60 90 150 250 400 600 900 1500 2500 4 6 9 10 12 3 4 6 9 15 25 40 60 90 150 250 400 600 900 1000 1200 30 40 60 90 150 250 400 600 900 150 250 4000 6000 9000...

Page 8: ...t Trip LED Steady On Control voltage too low or mGARD 100 defective MGARD SYM REMOTE INDICATOR The mGARD SYM is a remote display indicator that is used in conjunction with I Gard relays The indicator...

Page 9: ...t is NOT necessary to press the remote test reset button after the ground fault has been cleared when the mGARD 100 is set in the pulsed trip auto reset mode In this mode the relay will reset automati...

Page 10: ...ing current sensor keep the distance between the relay and the sensor as short as possible Use twisted cable and increase the gauge of the conductor as per the table below Table 4 0 ZSCS secondary wir...

Page 11: ...4 Cables in form factor 2 42 mm 0 3 0 34 0 43 0 59 0 75 0 87 1 02 7 74 8 7 11 15 19 22 26 6 7 Cables in form factor 3 0 mm 0 37 0 43 0 54 0 73 0 93 1 07 1 26 9 6 10 8 14 18 24 27 32 9 10 Cablse in fo...

Page 12: ...phase and neutral conductors through the window of the interposing zero sequence current sensor Note that the relay is located downstream from the neutral ground point Position the cable in the centre...

Page 13: ...shows an mGARD 100 relay operating in non failsafe mode The relay is monitoring the neutral conductor in a resistance grounded system Figure 4 3 shows a system with several mGARD 100 relays monitoring...

Page 14: ...listed below in Table 5 1 Table 5 1 mGARD 100 DC control voltage options 12V 9 18 VDC 12DCV mGARD 100 12DCV 24V 18 36 VDC 24DCV mGARD 100 24DCV dc voltage range catalogue number suffix example 6 serv...

Page 15: ...ts Main Trip Relay Type Form Z N O and N C pair Rating 10A 250V AC resistive 10A 30V DC resistive Terminal Contact Material Clamping screw nickel plated brass Plug contacts tin plated bronze Physical...

Page 16: ...I GARD RESERVES THE RIGHT TO CHANGE SPECIFICATIONS OF ITS PRODUCTS WITHOUT NOTICE 8 dimensional drawings Figure 8 0 mGARD 100 dimensions in millimetres inches...

Page 17: ...Notes...

Page 18: ...www i gard com Phone 905 673 1553 Toll Free 1 888 737 4787 Fax 905 673 8472 sales i gard com...

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