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GCHK-100 Instruction Manual         I-GARD

7

 

 Ground Check 

Ground Check is achieved by the use of a pilot wire (GC). This wire is usually a part of the power cable. 
It is used to carry a monitoring current to the machine being monitored. The pilot wire must be properly 
terminated at its end point (the machine being monitored). A zener diode terminator such as the GCHK-ZT 
or equivalent is required.

 

 The ground terminal must be connected to a reliable system ground. This provides a return path for the 
current and completes the ground check loop. Ensure that all wires are firmly connected to eliminate adding 
resistance to the system.

 

Frame Voltage

 

 

 The Frame Voltage monitor is an additional feature that is monitored through the ground-check pilot wire. 
No additional wiring is required for the Frame Voltage monitor.

7

 Setup

The GCHK-100 can be operated in different modes selectable with Switch 1. See Table 7.1

 Normal mode is with a non-energized TRIP relay which becomes energized when the trip level is exceeded for 
a duration exceeding the selected time delay. Alternatively, the FAILSAFE mode can be selected which allows 
operation with an energized TRIP relay. This permits disconnection of the TRIP device in the event that power is 
interrupted in the case (for example) of loss of a control fuse. Note for Failsafe operation, the control power must 
be connected to a source that is not interrupted by the breaker trip operation. 

Table 7.1 MODeS Of OpeRaTiON (SWiTCH 1)

function 

7

Normal Mode 

 

 

 

 

 

 

Failsafe Mode 

 

 

 

 

 

 

Normal Trip 

 

 

 

 

 

 

Pulse Trip 

 

 

 

 

 

 

Manual Reset 

 

 

 

 

 

 

Auto Reset 

 

 

 

 

 

Note:

 X indicates switch is on.

 

Note:

 Failsafe operation does not apply to the auxiliary relays – only the TRIP relay.

TRIP operation can be modified by use of Switch 1 position 2. When ON the contacts of the TRIP relay are 
pulsed instead of continuous. This function reduces the duty cycle of TRIP coils which are not continuously 
rated and do not have auxiliary contacts which open and remove the trip current.

Summary of Contents for GCHK-100

Page 1: ...Instruction Manual C 407 ground fault protection SYSTEM GCHK 100 GCHK 100 mining relay the power to protect...

Page 2: ...ed are not to be installed immediately they should be stored in their original packaging in an area free of dust and moisture important In our continuing effort to bring new and innovative products to...

Page 3: ...el 5 Figure 6 1 Connection Diagram 6 Figure 11 1 GCHK 100 Main Relay Outline Dimensions inches 14 Figure 11 2 mGARD SYM LCD Remote Indicator Dimensions inches 15 Figure 11 3 GCHK DRI LED Remote Indica...

Page 4: ...cation Ground Fault detection requires the use of current sensors and the GCHK 100 is designed to operate with I Gard TxA type sensors or a wide variety of sensors with ratios of 1000 1 600 1 and 40 1...

Page 5: ...Startco Surge protection is built into the relay please refer to the electrical specifications data for withstand ratings ZSCS with or without built in protection can be used with the GCHK 100 relay...

Page 6: ...00 to a panel or remote location Press the yellow button once to reset the relay or twice quickly to test Warning a test will cause the GCHK 100 to trip Figure 5 1 GCHK DRI label mGARD SYM The mGARD S...

Page 7: ...status and fault levels as well as remote reset For more information on the mGARD SYM display refer to the mGARD SYM manual C 416EM R0 6 INSTALLATION Mounting The main unit of the GCHK 100 is supplie...

Page 8: ...nding on the ratio of the chosen sensor All phases supplied to the trailing cable must pass through the window of the ZSCS which must be sized accordingly I Gard sensors range from 2in to 9in in diame...

Page 9: ...See Table 7 1 Normal mode is with a non energized TRIP relay which becomes energized when the trip level is exceeded for a duration exceeding the selected time delay Alternatively the FAILSAFE mode ca...

Page 10: ...s Function Setting 1 2 3 4 5 6 7 Switch2 0 25A 0 0 0 0 Ground Fault 0 25 A 0 0 0 0 Pickup 0 5 A 0 0 0 X Settings 0 75 A 0 0 X 0 IG 1 A 0 0 X X 1 25 A 0 X 0 0 1 5 A 0 X 0 X 2 A 0 X X 0 2 5 A 0 X X X 3...

Page 11: ...ter begins to time the trip interval If the ground fault disappears for the duration specified in the table below or more the timer is reset and the relay does not trip Table 7 4 Ground Fault Delay Re...

Page 12: ...ed in the operation of the GCHK 100 relay to detect if the frame to ground voltage of the mobile equipment has exceeded preset levels The voltage detection will operate within 100 ms quicker than the...

Page 13: ...g regular switchboard maintenance DANGER Hazard of Electrical Shock Burn or Explosion All installation servicing and testing referred to in this manual must be performed by qualified personnel All pow...

Page 14: ...ays but one way is to apply a test fault resistor to the system with the oscilloscope connected to a current transformer arranged to measure fault current The Delay time will be the time that the curr...

Page 15: ...e 20 or 3 Ohms Delay for open loop and or shorted terminator 150 ms to 300 ms Fuse Amp time delay Bussman FNQ LittelFuse FLQ Edison MEQ Operating Mode Manual Reset or Auto Reset Induced AC Withstand 3...

Page 16: ...I GARD GCHK 100 Instruction Manual 14 11 OUTLINE DIMENSIONS Figure 11 1 GCHK 100 Main Relay Outline Dimensions inches 5 50 0 20 0 25 3 50 0 19 4 20 5 90 4 00 0 15 4 72...

Page 17: ...ote Indicator Dimensions inches 5 16 5 16 2 15 3 94 3 94 0 41 3 94 3 94 0 41 Figure 11 3 GCHK DRI LED Remote Indicator Dimensions inches 4 34 0 35 3 87 0 61 0 26 0 64 3 05 1 92 0 14 1 18 2 29 4 34 2 2...

Page 18: ...I GARD GCHK 100 Instruction Manual 16 Figure 11 4 GCHK ZT Zener Diode Line Terminator Outline Dimensions inches 1 16 2 65 1 38 0 19...

Page 19: ...RM Sigma Resistor Monitoring and Ground Fault Relay C 322 MGFR Ground Fault Relay Manual C 409 DSP Ohmni High Resistance Grounding System Manual C 102 Gemini High Resistance Grounding System Manual C...

Page 20: ...the power to protect...

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