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TROUBLE SHOOTING STEPS

7.1. Problem determination based on

1) Whether the battery can be turned on or not.
2) If battery is turned on, check the red light is off, flashing or lighting.
3) If the red light is off, check whether the battery can be charged/discharged or not. 

7.2. Preliminary determination steps

1) Battery cannot turn on, switch on the lights is all no lighting or flashing. If the battery external 
switch is ON, the RUN light is flashing, and the external power supply voltage is 48Vor more, the 
battery still unable to turn on, please contact distributor.
2) The battery can be turned on, but red light is lighting, and cannot charge or discharge. If the 
red light is lighting, that means system is abnormal, please check values as following:
a) Temperature: Above 55°C or under -15°C , the battery could not work.
Solution: to move battery to the normal operating temperature range between 0°C and 55°C
b) Current: If current is greater than 130A, battery protection will turn on.
Solution: Check whether current is too large or not, if it is, to change the settings on power supply 
side.
c) High Voltage: If charging voltage above 57V, battery protection will turn on.
Solution: Check whether voltage is too high or not, if it is, to change the settings on power supply 
side.
d) Low Voltage: When the battery discharges to 44V or less, battery protection will turn on. 
Solution: Charge the battery for some time, the red light turns off
Excluding the four points above, if the faulty is still cannot be located, turn off battery and repair.

7.3. The battery cannot be charged or discharged

1) Cannot be charged:
Disconnect the power cables, measure voltage on power side, if the voltage is 53~54V, restart 
the battery, connect the power cable and try again, if still not work, turn off battery and contact 
distributor.
2) Unable to discharge:
Disconnect the power cables and measure voltage on battery side, if it is under 44V, please 
charge the battery; if voltage is above 48V and still cannot discharge, turn off battery and contact 
distributor.

TROUBLE SHOOTING STEPS

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Summary of Contents for Z Series

Page 1: ...Z RANGE LITHIUM BATTERY REFERENCE MANUAL...

Page 2: ...ection 13 4 How to match communication with inverter 17 4 1 Supported brands 17 4 2 Inverter matching list 17 4 3 Connection with inverter 18 5 Safe handling of lithium batteries Guide 19 5 1 Schemati...

Page 3: ...n or dismantle the battery Electrolyte is very corrosive In normal working conditions contact with the electrolyte is impossible If the battery casing is damaged do not touch the exposed electrolyte o...

Page 4: ...arged is 15 C to 55 C Discharging the battery at temperatures outside this range may cause severe damage to the battery or reduce battery life expectancy The battery must be transported in its origina...

Page 5: ...nverter It is prohibited to disassemble the battery QC tab removed or damaged In case of fire only dry powder fire extinguisher can be used liquid fire extinguishers are prohibited Please do not open...

Page 6: ...o expand capacity and power to meet the requirements of longer power supporting duration and higher power consumption 2 1 Lithium iron phosphate battery The lithium iron phosphate battery LiFePO4 or L...

Page 7: ...multiple battery modules can be in parallel for expanding capacity and power up to 63 batteries in parallel Adopted self cooling mode rapidly reduced system entire noise The module has less self disc...

Page 8: ...100A 100A 13 Charging Temperature 0 55 C Discharge Temperature 15 55 C 14 Open circuit voltage 44 57V 23 5 28 5 15 Shell Type Painted metal 16 Weight 33 1Kg 31 7 1Kg 45 1Kg 43 1Kg 45 1Kg 17 Size 408...

Page 9: ...dware address can be set by the dial switch on the board The definition of the switch refers to the table below Address Dial Switch Position Instruction 1 2 3 4 5 6 1 On Off Off Off Off Off use lonely...

Page 10: ...on When Battery is in sleep mode press the key for 3S and release it the Battery will be activated and the LED indicators will light up from left to right and then showing the SOC of the battery When...

Page 11: ...function one connects to equipment the other one paralleling to other battery module for capacity expanding For each single module each terminal can achieve charging and discharging function For powe...

Page 12: ...cation Warning Flash 3 Flash 3 Under voltage protection Off Off Off Off Off Off Stop Discharging tempreture Overcurrent Short Circuit reverse Connection Failure protection Off On Off Off Off Off Stop...

Page 13: ...mmunication line and open the Z Range ZRGP EmsTools if enters sleep mode due to over release protection and this method cannot wake up the battery 4 Use the power software switch Note After battery ov...

Page 14: ...between the slave battery and master battery is less than the condition of the minimum voltage difference between the slave and the master the master sends the command to the slave After the slave rec...

Page 15: ...ckage file of the Z Range ZRGP Ems Tools in the same file directory pay attention to the directory do not store other files Figure 3 1 Unzip of Z Range ZRGP EmsTools Open the Z Range ZRGP Emstools ico...

Page 16: ...Figure 3 4 ZRGP Emstools language selection Select the serial port number in the EMS low voltage version of theZ Range ZRGP Ems tools and the baud rate is 9600 by default Click Open COM and Monitor O...

Page 17: ...y time those historical also can be export to computer and save into Excel format files Figure 3 7 Z Range ZRGP Emstools historical data recording Log Recording The BMS inside the battery pack uses FL...

Page 18: ...set these parameters refer to Figures 3 6 and Figures 3 9 Figure 3 9 Z Range ZRGP Emstools Parameters Setting Language Setting In addition to setting the language on the login interface users can als...

Page 19: ...upgrade and the reference manual may does not change immediately according to the software version upgrade The inverter manufacturer may upgrade its software version which may cause problems in the c...

Page 20: ...es to the communication interface of inverter Connect to the Vitron Inverter Connect to the SUN SYNK inverter Connect to the Growatt SPF Inverter Connect to the Sofar inverter Connect to the Solis inv...

Page 21: ...cations Familiar with batteries The battery poles are located on both sides of the battery The battery polarity is displayed on both sides of the battery The positive pole is represented by and the ne...

Page 22: ...tal electric shock or short circuits If insulated tools are not available cover the entire exposed metal surfaces of the available tools except their tips with electrical tape 5 5 Safety Gear It is re...

Page 23: ...or For battery module package Two long power cables current capacity 120A and one communication cable for each battery package Grounding Cable Grounding cables use 10AWG yellow green cables Z Range mo...

Page 24: ...e or cabinet Do not place at a children or pet touchable area The installation area shall avoid of direct sunlight There is no mandatory ventilation requirements for battery module but please avoid of...

Page 25: ...ply is disconnected 5 Connect the cable to the inverter B Power On Double check all the power cable and communication cable 1 Switch power on Switch on all the battery modules 2 The module with the di...

Page 26: ...tallation do not forget to register online for full warranty http www zruipower com NOTE To avoid current pulse of the inverter add on the battery bank Shall start inverter first or switch on breaker...

Page 27: ...is greater than 130A battery protection will turn on Solution Check whether current is too large or not if it is to change the settings on power supply side c High Voltage If charging voltage above 57...

Page 28: ...and water and seek medical attention Ingestion Induce vomiting and seek medical attention 2 Fire NO WATER Only dry powder fire extinguisher can be used if possible move the battery pack to a safe are...

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