HYVA Amco Veba 815T 2S Operating And Maintenance Manual Download Page 147

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D-17

SCHEMA IDRAULICO

DISTRIBUTORE PER
ATTIVAZIONI SUPPL.
NO RDC

[1.03.0062]

HYDRAULIC DIAGRAM

CONTROL VALVE FOR
SUPPL. ACTIVATIONS
NO RDC

[1.03.0062]

815T - 817T

HYDRAULIKSCHEMA

STEUERVENTIL FÜR
ZUSATZFUNKTIONEN
NICHT RDC

[1.03.0062]

0 b

0 ba

0 b

0 ba

Summary of Contents for Amco Veba 815T 2S

Page 1: ...7T MANUALE AVVERTENZE USO E MANUTENZIONE ISTRUZIONI ORIGINALI WARNING OPERATING AND MAINTENANCE MANUAL ORIGINAL INSTRUCTIONS ANWEISUNGS BEDIENUNGS UND WARTUNGSHANDBUCH ORIGINALANLEITUNGEN 7881435 04 1...

Page 2: ......

Page 3: ...EMENTARI PER TRIVELLA A 47 B MANUALE D USO B 1 B 1 PREMESSA B 2 B 2 IDENTIFICAZIONE B 3 B 3 DOCUMENTAZIONE E DESCRIZIONE GRU B 4 B 3 1 DOCUMENTAZIONE ALLEGATA B 4 B 3 2 MARCATURA B 5 B 3 3 CONDIZIONI...

Page 4: ...RRICELLO B 63 B 10 3 BENNA POLIPO B 65 C MANUALE DI MANUTENZIONE C 1 C 1 TERMINI DI GARANZIA C 2 C 2 MANUTENZIONE ORDINARIA C 2 C 2 1 INGRASSAGGIO C 3 C 2 2 SCHEMA DI INGRASSAGGIO C 4 C 2 3 RABBOCCO S...

Page 5: ...TING MANUAL B 1 B 1 PREMISE B 2 B 2 IDENTIFICATION B 3 B 3 CRANE DESCRIPTION AND DOCUMENTATION B 4 B 3 1 ENCLOSED DOCUMENTATION B 4 B 3 2 MARK B 5 B 3 3 SERVICE CONDITIONS B 6 B 3 4 MAIN COMPONENTS B...

Page 6: ...BUCKET GRAB B 65 C MAINTENANCE MANUAL C 1 C 1 WARRANTY TERMS C 2 C 2 ORDINARY MAINTENANCE C 2 C 2 1 GREASING C 3 C 2 2 GREASING CHART C 4 C 2 3 FILLING UP THE OIL TANK C 5 C 2 4 CLEANING THE CRANE C...

Page 7: ...16 ZUS TZLICHE HINWEISE F R ERDBOHRER A 47 B BEDIENUNGSHANDBUCH B 1 B 1 VORWORT B 2 B 2 KENNDATEN B 3 B 3 DOKUMENTATION UND KRANBESCHREIBUNG B 4 B 3 1 BEILIEGENDE DOKUMENTATION B 4 B 3 2 KENNZEICHNUNG...

Page 8: ...SEILWINDE B 63 B 10 3 SCHALENGREIFER B 65 C WARTUNGSHANDBUCH C 1 C 1 GARANTIEBESTIMMUNGEN C 2 C 2 ORDENTLICHE WARTUNG C 2 C 2 1 SCHMIERUNG C 3 C 2 2 SCHMIERPLAN C 4 C 2 3 AUFF LLEN DES LBEH LTERS C 5...

Page 9: ...ndzeichen B 41 Tab C 1 Grasso per manutenzione Grease for maintenance Schmierfett f r Wartung C 3 Tab C 2 Frequenza di ingrassaggio Frequency of greasing Schmierintervalle C 4 Tab C 3 Oli idraulici co...

Page 10: ...A 1 A MANUALE AVVERTENZE A WARNING MANUAL A ANWEISUNGSHANDBUCH...

Page 11: ...aximum oil flow rate to main control valve Overloads on the structure caused by excessive speed of movement Excessive oil temperature Maximum wind speed Excessive stress on crane structure Excessive o...

Page 12: ...centre before using or transporting the crane in a marine environment The lifting component to which the diagrams refer in this manual is the crane hook If other lifting components are to be used the...

Page 13: ...rsi a un centro di assistenza autorizzato Maintenance on the machine which requires welding is forbidden Refer to an authorised assistance centre if repairs or modifications to metalwork are required...

Page 14: ...rushing when stabiliser rods are retracted lower limb crushing under the plate for the stabiliser cylinders limb crushing in openings WARNINGS Cordon off the working area using barriers and warning si...

Page 15: ...late Do NOT place any limbs between the base and boom during crane closing Do NOT place lower limbs between the stabiliser cylinder and truck and do NOT place hands near the stabiliser rods during clo...

Page 16: ...hing Personnel must wear overalls Abide by safety distances and make sure all others do the same EN 349 see Tab A 1 Gef hrliche Situationen in denen der Kranf hrer oder Passanten vom Kran von den St t...

Page 17: ...bs between the boom joints near connecting rods or in the area where stabiliser rods are retracted into the base Do NOT insert fingers feet or limbs inside openings on moving parts Do NOT insert finge...

Page 18: ...wear overalls secured using buttons and without loose or baggy parts Do NOT insert fingers feet or limbs inside openings on moving parts A 1 5 IMPACT HAZARD Residual hazard associated with impact wit...

Page 19: ...ng components hook shackle slings chains are in perfect condition Do NOT exceed the maximum load indicated on the plate Check that the load is properly secured to prevent accidental falling Do NOT sta...

Page 20: ...ted in the maintenance manual Couplings may be damaged if they are too tight The crane is designed in such a way to prevent rubbing of flexible hoses against moving parts However the installation conf...

Page 21: ...Carefully follow the stabilisation procedure instructions specified in the user manual Do NOT tamper with safety devices Stabilise the crane on firm ground WARNINGS Stabilise the machine in accordanc...

Page 22: ...a spirit level Make sure that the ground remains firm under the pressure of the stabilisers If it does not retract the telescopic boom immediately place the load on the ground and increase the support...

Page 23: ...ty devices on the machine Check that all safety and protection devices are installed and functioning correctly before using the crane When a load is lifted for the first time proceed slowly and carefu...

Page 24: ...rial bumpy broken etc Fall hazard due to slippery or broken ground etc WARNINGS Do NOT use the crane on unstable ground Do NOT work on broken slippery or uneven ground Unexpected stops during movement...

Page 25: ...e operated at a distance D of at least 7 m from electricity power lines The crane can be used closer to electricity power lines if following notification to the electricity supply company suitable pro...

Page 26: ...ntrol position 3 Do NOT touch any metal parts on the machine 4 Warn people nearby not to approach or touch the crane truck load or the person in the control position 5 Switch OFF the electricity power...

Page 27: ...n insulator e g wood the crane is used near radio transmitters or high frequency switching systems and when a storm is approaching Static electricity can affect correct functioning of pacemakers WARNI...

Page 28: ...RNINGS Control positions must be located so that operators cannot touch hot surfaces 50 C EN 563 during normal crane functioning Specifically all hydraulic hoses containing fluid under pressure 50 bar...

Page 29: ...er source WARNINGS Wear ear protection equipment if the noise level in the operating position exceeds 80 dB A as a result of other machinery or equipment in use A 5 VIBRATION HAZARDS There are no sign...

Page 30: ...osal of grease Fire caused by highly flammable hydraulic fluid Incorrect disposal of crane components and accessories WARNINGS TOXIC FUMES AND SUBSTANCES Control positions must be located so that oper...

Page 31: ...aste management company to dispose of used oil SPECIFIC HAZARDS Repeated and prolonged contact with the skin can cause itching rashes and dermatitis Irritant for the eyes Flammable do NOT use water to...

Page 32: ...ct with the skin can cause itching rashes and dermatitis Irritant for the eyes Flammable do NOT use water to extinguish hydraulic oil fires Use foam or CO2 Wear a gas mask in the event of fire In the...

Page 33: ...igente All used components oil mechanical parts plastic electric components hoses etc must be disposed of by an authorised waste management company in accordance with current legislation Alle verbrauc...

Page 34: ...h a significant electromagnetic field Do not place the body under excessive strain when operating the crane If manual operations are required e g pivoting stabilizer legs manual extensions other lifti...

Page 35: ...re range of machine use as well as control emergency and safety devices An additional lighting system conforming to EN 1837 must be installed if the crane is used at night A qualified assistant must h...

Page 36: ...fear of heights Not under the effects of alcohol drugs or prescription medicines b Psychological Conduct in stressful situations Mental balance Sense of responsibility Operators must be able to read a...

Page 37: ...is enough fuel and that the battery is in good condition Do NOT allow anyone to approach the crane or truck during operation see A 1 2 Those using the crane must be in full control of the machine with...

Page 38: ...may cause the operator not to take into consideration hazards associated with normal crane use WARNINGS Do NOT remove modify or disable safety devices be they mechanical guards locks etc or electro hy...

Page 39: ...in the rod 2 No crane components or accessories are protruding outside the profile of the vehicle 3 The special boom stop used to lock crane rotation and the visual luminous control indicating consen...

Page 40: ...ane Visually check that the hydraulic system is functioning correctly and that there are no fluid leaks between hoses and couplings Visually check the integrity of the machine structure and hoses Chec...

Page 41: ...and that the crane is in the correct position relative to the frame of the truck Visually check the tightness of rotation cylinder securing screws and all nuts and bolts in general Check that pins and...

Page 42: ...peed of movements oscillation of the load Unexpected or accidental movement of loads Unsuitable worn or unsafe lifting devices accessories Lifting of people Use during high winds Risk of damaging load...

Page 43: ...ds not supported by objects secured solidly to the base of the crane unless the operator knows the precise size of the load being moved e g forklift truck leaving an excessive weight on the crane hook...

Page 44: ...out safety devices Risk of accidental loss fall slipping excessive rotation or tipping of the load and uncontrollable movements Using the machine under adverse weather conditions high winds Resting th...

Page 45: ...means of transport or lifting with adequate capacity 3 Raise the crane by lift truck crane or bridge crane LIFT TRUCK Insert the forks under the base in correspondence to the indicated arrows see D 1...

Page 46: ...ers and use by unauthorised personnel failed power supply from the transmitter batteries tampering with devices human error contact with live internal radio control unit components WARNINGS Before sta...

Page 47: ...ore starting work inform other personnel in the area that the crane is to be operated using the remote control unit Do not use the transmitter at a distance from the receiver greater than that indicat...

Page 48: ...those using the vehicle must receive adequate training in accordance with ISO 9926 1 from those responsible for installing the crane on delivery Use by all other personnel is forbidden During work the...

Page 49: ...an be fatal All covers marked with the following decal must only be opened by a qualified electrician after the service voltage has been cut Switch OFF the machine and the transmitter and contact an a...

Page 50: ...tting hazard for upper limbs between the winch cable and drum and between the cable and pulley Entanglement hazard in the cable Hazard involving contact with winch moving parts crushing between the dr...

Page 51: ...ns and without loose or baggy parts During operation do NOT approach or touch the moving parts on the winch drum cable press etc Before starting work carefully check the integrity of the thimble pocke...

Page 52: ...ed by cable wear Always use the counterweight In the event of broken or permanently deformed strands on the cable caused by crushing excessive strain etc contact an authorised assistance centre for im...

Page 53: ...age hazard due to compression of equipment on load when using the crane boom Hazards due to maintenance performed under unsafe conditions WARNINGS Do NOT use this accessory to move forbidden loads as...

Page 54: ...barriers to prevent people from approaching nearer than 20 m to the crane and equipment If in specific cases the equipment requires a greater safe distance then this must be adhered to Only use the cr...

Page 55: ...rload the bucket or grab Do NOT operate the equipment over areas where accidental fall of the load may cause damage to property and injury to persons Before performing maintenance rest the equipment o...

Page 56: ...ion Structural damage and tipping hazard if the drill penetrates the ground but is unable to expel material WARNINGS Keep away from the area in which the drill is operating Always wear a helmet indust...

Page 57: ...B 1 B MANUALE D USO B OPERATING MANUAL B BEDIENUNGSHANDBUCH...

Page 58: ...cause of accidents Follow the instructions in this manual Always keep this manual in a safe place with the crane so that it is accessible to the operator at all times If the crane is sold the new owne...

Page 59: ...ENTS Hook Winch Forks Pole Bucket grab polyp Drill CLASSIFICATION EN12999 DIN 15018 1 Hoisting class H1 Loading class B3 EXPECTED OPERATING LIFE Working days by year 235 Working cycles by day 85 B 2 K...

Page 60: ...installer must provide training for operators concerning all aspects of crane functioning at the moment of machine delivery in accordance with ISO 9926 1 The installer must give the final customer th...

Page 61: ...only for EC cranes crane model serial number year of manufacture maximum load machine weight The plate is riveted to the column side The crane model and serial number are also engraved on the crane ba...

Page 62: ...Temperatura olio idraulico Hydraulic oil temperature Hydraulik ltemperatur 10 C 80 C Pendenza massima di lavoro Max working heel Max Arbeitsneigung 4 Resistenza del suolo Ground resistance Belastbark...

Page 63: ...ordance with EN 12999 1 Base 2 Stabiliser rod 3 Stabiliser cylinder 4 Rotation cylinder 5 Column 6 1st boom 7 1st boom cylinder lifting cylinder 8 2nd boom not present 9 2nd boom cylinder articulation...

Page 64: ...is described in the dedicated paragraph L1 LOAD MOMENT LIMITER L2 MANUAL EXTENSIONS LOAD LIMITER L3 ROTATION LIMITER OPTIONAL HYDRAULIC CYLINDER BLOCKING VALVE V1 1st boom cylinder V2 Telescopic compo...

Page 65: ...LVE CE AS CRANE 2 LOAD LIMITING DEVICE CE AS 3 ROTATION VALVE 4 1ST BOOM CYLINDER OVERCENTER VALVE 5 TELESCOPIC ACTION CYLINDERS OVERCENTER VALVE Do NOT tamper with safety seals Modifications to calib...

Page 66: ...alve side 5 Stabiliser controls control valve side 6 Stabiliser controls opposite control valve side 7 Controls opposite control valve side optional 8 Secondary control panel AS crane 9 Emergency stop...

Page 67: ...top button 4 Fixed controls control valve side 5 Main deviation valve 6 Stabiliser controls control valve side 7 Stabiliser controls opposite control valve side 8 Remote control unit RDC As regards th...

Page 68: ...R If this is on the electrical system is enabled D AVPS system light If this is on the AVPS system is activated see B 9 6 E Emergency stop button It stops all crane controls see B 5 5 F Pressure gauge...

Page 69: ...with control panels located above the emergency controls of the crane START PANEL A Starting key If ON it enables the crane controls If OFF it disables the crane controls B Emergency stop button It st...

Page 70: ...ting capacity is reached 100 red pilot light If on the maximum lifting capacity is reached C Display It shows info 1 ENTER Performs the access to the limiter option menu 2 JIB pilot light Optional No...

Page 71: ...he RESET button only in case of need or emergency Push the RESET button to control every crane operation apart from extensions outlet and to restore the ordinary conditions The controls are efficient...

Page 72: ...izione 2 Attivazione cilindri stabilizzatori B 4 3 MAIN DEVIATION VALVE Position 1 Crane activation Position 2 activation of stabilizer cylinders B 4 3 HAUPTWEGEVENTIL Stellung 1 Einschalten des Krans...

Page 73: ...l extension retraction of cylinders of crane stabilizer rods at control valve side only on cranes with rods with hydraulic extension D Control extension retraction of crane stabilizer cylinders at con...

Page 74: ...C Control extension retraction of cylinders of crane stabilizer rods at opposite control valve side only on cranes with rods with hydraulic extension D Control extension retraction of crane stabilize...

Page 75: ...ONTROL VALVE SIDE MG1 slewing control MG2 1st boom control MG3 extensions control MA1 tool rotation or hydraulic winch control MA2 tool movement control B 4 6 BEDIENUNGS STEUERUNGEN NICHT RDC STEUERUN...

Page 76: ...OL VALVE SIDE MG1 slewing control MG2 1st boom control MG3 extensions control MA1 tool rotation or hydraulic winch control MA2 tool movement control NICHT RDC STEUERUNGEN STEUERVENTILGEGENSEITE MG1 St...

Page 77: ...CRANES MG1 slewing control MG2 1st boom control MG3 2nd boom extensions control MA1 tool rotation or hydraulic winch control MA2 tool movement control FUNKFERNSTEUERUNG RDC KR NE MG1 Steuerung der Dr...

Page 78: ...boom extensions control MA1 tool rotation or hydraulic winch control MA2 tool movement control The fixed controls can be used only after its activation with the button 7 on the main control panel see...

Page 79: ...purpose of the max working pressure valve is to limit the pump pressure to control main valve so the working pressure of all hydraulic cylinders is limited The max working pressure valve on the main c...

Page 80: ...ressure valve overcenter is fitted on the 1 boom cylinder Its purpose is to block or lower the load if the pressure into the cylinder reaches the setting value So the crane is made safe OVERPRESSURE V...

Page 81: ...enabled and disabled movements of the crane To remove the block condition push the extensions in again When the stem of the lifting cylinder is completely out if one insists with the manoeuvre to hav...

Page 82: ...y the installer during the load tests of the crane Proceed as follows only in order to bring the crane back to its rest position EXCLUSION OF LOAD LIMITING DEVICE FOR NO RDC CRANE Break the seal of th...

Page 83: ...roceed as follows only in order to bring the crane back to its rest position Release the solenoid valve YVH1 breaking the seal and driving the wing screw A without tightening You must restore the norm...

Page 84: ...the power circuit is diverted to the return line by of a solenoid valve To restore the normal operating conditions turn the head of the button until the release is engaged and the button returns to i...

Page 85: ...position in case of failure of hoses and in absence of motive power they prevent all movements caused by accidental operation of the control levers V1 1st boom articulation cylinder V2 Hydraulic exte...

Page 86: ...nward AUTOMATIC ROD LOCKS WITH ELASTIC PLATE Its purpose is to lock automatically the stabilizer rods in their fully closed position Failure to lock the retracted rods correctly when transporting the...

Page 87: ...scape of the extension This device consists of anti extracting plates that allow the extension to slide freely between the fully retracted and fully extended position To remove the manual extension it...

Page 88: ...ation of two models of slewing limiting device MECHANICAL ELECTRONIC WITH RDC ONLY MECHANICAL SLEWING LIMITING DEVICE The mechanic limiting device consists of two plastic spacers inserted inside the r...

Page 89: ...panel When the column of the crane gets to the limit of the dangerous area the slewing limiting device disables all movements except the slewing manoeuvre that takes away the load from that area The i...

Page 90: ...ector T 50 C it s dangerous to touch hydraulic elements because of their high temperature When the indicator is in the red sector T 80 C it s necessary to stop the work operations B 6 2 LOAD INDICATOR...

Page 91: ...ed with pressure filter and clogging indicators B 6 4 WARNING LIGHTS RDC CRANE The tower provides visual and audible warning signals to indicate the load level of crane Flashing green light no audible...

Page 92: ...r with additional stabilizers connected with a two color light installed in the cab 2 Red light indicates that one or more stabilizer extensions are not closed correctly Green light indicates that all...

Page 93: ...lour matching is as follow Instructions notices white background black characters Danger notices yellow background black characters Compulsory actions blue background white characters In the enclosure...

Page 94: ...an der Rauchbewegung erkennbar die Windfahne bleibt ruhig 2 Venticello leggero Light breeze Leichter Wind 1 6 3 3 m s 6 11 km h Il vento si sente in faccia le foglie stormiscono la ventarola si muove...

Page 95: ...lectricity power lines For further information and action to be taken in the event of contact with power lines see section A 2 B 8 3 GROUND SLOPE Check that vehicle incline is within the maximum permi...

Page 96: ...round are shown in Tab B 3 B 8 4 WIDERSTAND DES GEL NDES Vor der Stabilisierung der Maschine muss berpr ft werden ob der Boden oder jede sonstige Auflage den von den St tzen erzeugten Druck aushalten...

Page 97: ...l To prevent misunderstanding the following signals are suggested Das Mindestfl chenma A der Auflagefl che kann mit folgender Formel berechnet werden Fmax daN ist die maximale Kraft des Abst tzzylinde...

Page 98: ...bolts pins and lifting equipment see A 10 Presence and integrity of all decals on the crane see D 1 11 The lifting component is suitable That filter clogging is less than the permitted level see B 6...

Page 99: ...ower take off engaged because the power take off might break and the operational speed of the crane would exceed the speed considered for the structural test on the machine Operating the crane at a sp...

Page 100: ...ight break and the operational speed of the crane would exceed the speed considered for the structural test on the machine Operating the crane at a speed exceeding the rated one might cause a serious...

Page 101: ...Turn the lever of the deviation valve to activate the stabilizers controls 2 Disable the stabilizer rod lock with lever see B 5 7 2 Keep the spring lock lifted with one hand and with the other one ma...

Page 102: ...r must touch the ground and lift the truck slightly without however fully releasing its suspensions 8 Turn the lever of the valve on the stabilizer onto the closed position When all the stabilizer leg...

Page 103: ...stabilizers controls 2 Disable the stabilizer rod lock with lever see B 5 7 3 Keep the spring lock lifted with one hand and with the C stabilizer control the rod come out by a few centimeters 4 Put th...

Page 104: ...r must touch the ground and lift the truck slightly without however fully releasing its suspensions 8 Turn the lever of the valve on the stabilizer onto the closed position When all the stabilizer leg...

Page 105: ...4 PROCEDURE FOR OPENING THE CRANE The operator should open the crane from the column side to avoid collisions with moving parts of the crane see A 1 5 Lift the 1st boom by moving the control lever of...

Page 106: ...chains bands etc whose maximum capacity is lower than that be hoisted Apply the hoisting cables ropes chains bands to the hook so that their safety is not compromised Hoist the loads from their centr...

Page 107: ...S The crane controls can carry out some manoeuvres at the same time by moving two levers simultaneously In case of not proportional main valve and fixed displacement pump the speed of each movement de...

Page 108: ...ral levers released crane movement is blocked The crane must be reset to continue operation To reset the crane retract the telescopic components until the pressure falls below 90 This control enables...

Page 109: ...ane from the column side to avoid collisions with moving parts of the crane see A 1 5 Close the hydraulic extensions of the crane 1 and move the 1st boom so that the column can rotate freely Rotate th...

Page 110: ...hat no part of the crane and no accessories are out of the truck profile see A 9 If for transport the crane is closed with the boom on the vehicle body make sure that the crane cannot move see A 9 If...

Page 111: ...e controls on the side on which you are operating the crane STABILIZER RODS WITH MANUAL EXTENSION Carry out the following operations 1 Turn the lever of the deviation valve to activate the stabilizers...

Page 112: ...Retract the rod by a few centimeters and put the rod lock back in the locked position 8 Close fully the rod and verify its mechanical locking 9 Repeat the same operations for the other stabilizing poi...

Page 113: ...e the stabilizers controls 2 Turn the valve lever on the stabilizer cylinder to allow oil to pass through 3 Close fully the stabilizer cylinder by the control stabilizer D 4 Turn the lever of the valv...

Page 114: ...n the locked position 8 Close fully the rod with the C stabilizer control and verify its mechanical locking 9 Repeat the same operations for the other stabilizing points see B 4 4 B 4 5 Turn the lever...

Page 115: ...hat the control panel of the crane is not powered the power take off is out the stabilizing rods are blocked by the stabilizer lock device and the stabilizers legs are completely closed see A 9 the cr...

Page 116: ...dard crane WINCH This is a hydraulic device used to lift loads using a cable and hook Load capacity depends on crane boom movement capacity and the lifting capacity of the winch Load capacity already...

Page 117: ...his value is punched on the end of each manual extension When you need to move a load with the manual extension always check that the load to be hoisted doesn t exceed the nominal capacity of the exte...

Page 118: ...the lock pin B 3 let the extension run until the holes on the extensions are lined up 4 insert the lock pin with the relative safety lock C REMOVING A MANUAL EXTENSION To disassemble the manual extens...

Page 119: ...ent limit switch The cable ascent limit switch blocks cable winding and prevents damage to the cable The device operates using a micro switch or pull limiter When this device is triggered only crane r...

Page 120: ...it is necessary to ensure the compaction of the first layer of rope by using steel bars or other suitable means The operator must carry out the first few operations hoisting a modest load to no more...

Page 121: ...ifting of fettered loads and dragging of loads see A 15 2 Using the bucket grab rotor before the machine on which it is installed is declared as conforming with Machinery Directive The bucket must be...

Page 122: ...C 1 C MANUALE DI MANUTENZIONE C MAINTENANCE MANUAL C WARTUNGSHANDBUCH...

Page 123: ...thorised assistance centre All repair reports drafted by authorised assistance centres following routine and extraordinary maintenance must be recorded and archived by the owner of the crane C 2 ORDIN...

Page 124: ...he grease nipple Insert new grease until the grease is coming out of the joints to ensure that all the old grease is replaced by new grease Carefully remove any excess grease Grease is a dangerous pol...

Page 125: ...ore get a ladder or another suitable means Do not climb on the crane C 2 2 SCHMIERPLAN Nicht alle Schmierstellen sind vom Boden aus erreichbar Daher eine Leiter oder ein anderes geeignetes Mittel verw...

Page 126: ...fectly closed The hydraulic oil is a very polluting substance then it is to be moved with care and to be discharged by an authorized company see A 6 C 2 3 AUFF LLEN DES LBEH LTERS Vor dem Kranbetrieb...

Page 127: ...ure which must never exceed 60 C in temperature In any case it is forbidden to direct pressurized jets close to the electric components and anyhow all the points marked with the following symbol Use s...

Page 128: ...be made during routine maintenance C 4 EXTRAORDINARY MAINTENANCE Extraordinary maintenance means all maintenance not described as part of routine maintenance e g problems relating to crane defects and...

Page 129: ...ane into its transport configuration 3 Detach the electrical connections from the truck s electrical system 4 Disconnect the hydraulic connections to pump and tank Beware of escaping oil 5 Connect the...

Page 130: ...out all precautions in order to avoid leakage of polluting materials and substances of the crane oil grease plastic hoses etc see A 6 5 Protect the crane from atmospheric agents humidity marine enviro...

Page 131: ...D 1 815T 817T D ALLEGATI D ENCLOSURES D BEILAGEN...

Page 132: ...t tzbein STD 9025 daN EX 7030 daN SE 6300 daN Carico massimo trasmesso al suolo dal cilindro stabilizzatore Max load transferred on the ground by the stabilizer leg Vom Abst tzbein auf dem Boden bertr...

Page 133: ...aN Carico massimo trasmesso al suolo dal cilindro stabilizzatore Max load transferred on the ground by the stabilizer leg Vom Abst tzbein auf dem Boden bertragene max Belastung STD 36 daN cm 2 EX 29 d...

Page 134: ...ers Zylinder Apertura Opening Ausfahren Chiusura Closing Einfahren Rotazione 360 Slewing 360 Umdrehung 360 40 40 Cilindro 1 braccio 1 boom cylinder 1 Ausleger Zylinder 21 18 Elementi telescopici Boom...

Page 135: ...I D INGOMBRO D 1 4 OVERALL DIMENSIONS 815T 817T D 1 4 GESAMT ABMESSUNGEN 177 780 A 2490 295 555 295 295 555 295 722 692 3003 2295 160 585 1265 2280 4000 MAN 5140 EX YDR 5500 SE HYD B A B 2S 2480 0 3S...

Page 136: ...DIAGRAMMI DI CARICO 815T D 1 5 LOAD DIAGRAMS 815T 815T 2S D 1 5 LASTDIAGRAMME 815T 0 2 4 6 8 2 2 4 6 8 10 12 6350 2 25 4 05 3420 5 92 2285 7 98 1600 10 05 1200 12 24 930 10 12 14 16 kg m 0 9 26 11 2...

Page 137: ...D 7 DIAGRAMMA DI CARICO LOAD DIAGRAM 815T 3S LASTDIAGRAMM 0 2 4 6 8 2 2 4 6 8 10 12 6000 2 34 4 14 3260 6 01 2130 7 99 1550 10 05 1160 12 24 890 14 35 720 10 12 14 14 16 18 kg m 0 11 2 13 2 15 2 17 2...

Page 138: ...D 8 DIAGRAMMA DI CARICO LOAD DIAGRAM 815T 4S LASTDIAGRAMM 10 0 10 kg m 2 42 4 22 6 09 8 07 10 05 12 24 14 34 5800 3125 2020 1440 1125 880 700 2 4 6 8 12 14 2 2 4 6 8 12 14 16 18 0 13 1 15 2 17 3...

Page 139: ...DIAGRAMMI DI CARICO 817T D 1 6 LOAD DIAGRAMS 817T 817T 2S D 1 6 LASTDIAGRAMME 817T 0 2 4 6 8 2 2 4 6 8 10 12 6500 2 25 4 05 3530 5 92 2390 7 98 1690 10 05 1290 12 24 1000 10 12 14 16 kg m 0 9 26 11 2...

Page 140: ...D 10 DIAGRAMMA DI CARICO LOAD DIAGRAM 817T 3S LASTDIAGRAMM 0 2 4 6 8 2 2 4 6 8 10 12 6200 2 34 4 14 3360 6 01 2220 7 99 1640 10 05 1240 12 24 970 14 35 790 10 12 14 14 16 18 kg m 0 11 2 13 2 15 2 17 2...

Page 141: ...D 11 DIAGRAMMA DI CARICO LOAD DIAGRAM 817T 4S LASTDIAGRAMM 10 0 10 kg m 2 42 4 22 6 09 8 07 10 05 12 24 14 34 6000 3220 2110 1530 1200 950 770 2 4 6 8 12 14 2 2 4 6 8 12 14 16 18 0 13 1 15 2 17 3...

Page 142: ...tension booms Xg distance of G from column axis P nominal load Xp distance of P from column axis Gb weight of booms applied to tip Ks load coefficient 1 2 TL test load As a general rule F affects the...

Page 143: ...2 200 2856 3S 595 3 43 1550 7 99 255 1938 4S STD 1095 EX 1195 SE 1205 705 4 25 1125 10 05 298 1 2 1410 817T F kg G kg Xg m P kg Xp m Gb kg Ks TL kg 2S 465 2 55 2390 5 92 200 2988 3S 595 3 43 1640 7 99...

Page 144: ...STABILIZZATORI 1 04 0008 D 1 8 HYDRAULIC DIAGRAMS STABILIZERS 1 04 0008 815T 817T D 1 8 HYDRAULIKSCHEMA ABST TZUNGEN 1 04 0008 P 30 l min 1 5 bar 30 100 l 5 bar 12 P T d1 d2 120bar C B F G R A D E H...

Page 145: ...RE NO RDC 1 03 0130 HYDRAULIC DIAGRAM CONTROL VALVE NO RDC 1 03 0130 815T HYDRAULIKSCHEMA STEUERVENTIL NICHT RDC 1 03 0130 30 l min 1 5 bar 30 100 l P A B T A B A B 200 bar 120 bar 250 bar 240 bar P T...

Page 146: ...03 0131 HYDRAULIC DIAGRAM CONTROL VALVE NO RDC 1 03 0131 817T HYDRAULIKSCHEMA STEUERVENTIL NICHT RDC 1 03 0131 1 5 bar 30 100 l P A B T A B A B 200 bar 120 bar 250 bar 240 bar P T A B 120 bar 290 bar...

Page 147: ...ZIONI SUPPL NO RDC 1 03 0062 HYDRAULIC DIAGRAM CONTROL VALVE FOR SUPPL ACTIVATIONS NO RDC 1 03 0062 815T 817T HYDRAULIKSCHEMA STEUERVENTIL F R ZUSATZFUNKTIONEN NICHT RDC 1 03 0062 A B 185 200 bar T A...

Page 148: ...RDC HAWE 1 03 0129 HYDRAULIC DIAGRAM CONTROL VALVE RDC HAWE 1 03 0129 815T 817T HYDRAULIKSCHEMA STEUERVENTIL RDC HAWE 1 03 0129 mm V a b mm V a b mm V a b DW LS Z P LS R A B A B A B R P Z LS T 30 l m...

Page 149: ...D 19 SCHEMA IDRAULICO ROTAZIONE 1 05 0012 HYDRAULIC DIAGRAM ROTATION 1 05 0012 815T 817T HYDRAULIKSCHEMA UMDREHUNG 1 05 0012 A B...

Page 150: ...D 20 SCHEMA IDRAULICO CILINDRO 1 BRACCIO 1 05 0011 HYDRAULIC DIAGRAM 1ST BOOM CYLINDER 1 05 0011 815T 817T HYDRAULIKSCHEMA 1 AUSLEGER ZYLINDER 1 05 0011 A B S Pt Pt 815T 310 bar 817T 330 bar...

Page 151: ...D 21 SCHEMA IDRAULICO CILINDRI TELESCOPICI 1 05 0071 HYDRAULIC DIAGRAM EXTENSIONS CYLINDERS 1 05 0071 815T 817T HYDRAULIKSCHEMA SCHUBZYLINDER 1 05 0071 V2 V1 C1 C2 A B 430 bar 210 bar 2 1 3 4...

Page 152: ...NO AS NO RDC 1 06 0073 HYDRAULIC DIAGRAM LOAD LIMIITING DEVICE NO CE NO AS NO RDC CRANE 1 06 0073 815T 817T HYDRAULIKSCHEMA MOMENTBEGRENZER KRAN NICHT CE NICHT AS NICHT RDC 1 06 0073 B M PIL P RS T L...

Page 153: ...MITATORE DI MOMENTO CE AS NO RDC 1 06 0074 HYDRAULIC DIAGRAM LOAD LIMIITING DEVICE CE AS NO RDC 1 06 0074 815T 817T HYDRAULIKSCHEMA MOMENTBEGRENZER CE AS NICHT RDC 1 06 0074 A P T I S1 S2 B S Pt Pt 81...

Page 154: ...2 F1 Chiave B R R RB RV RN RN RN B L RB V CB C RESET AVPS HL HV B B Z Z Z B PRESSOSTATO 24 30 V Z del connettore scheda del connettore scheda Al pin 6 scheda Al pin 4 del connettore Al pin 3 del conne...

Page 155: ...NG VERDRAHTUNGEN 5 16 0039 XS2 XS10 EMER01 XS9 XS3 XS11 XS4 XS5 XS6 XS7 XS12 XS0 XS1 YVH1 M01 M02 M03 M04 M05 M06 M07 M08 ON OFF RADIO EMER 01 XS8 EMER02 PWR Reset Rallentamento Rallentamento 80 Ingre...

Page 156: ...Blu blue 4 g v Giallo yellow 2 Marrone brown 1 Verde green 3 XS8 Reset START AVPS Black 2 PLE white 1 turtle Valve power 2 CAVO EV Rpm Orange 2 Rpm Blue 3 Motor Start Violet 4 Motor Stop Gray 5 Brown...

Page 157: ...D 27 D 1 10 FUNZIONI OPERATIVE RADIOCOMANDI D 1 10 OPERATING FUNCTIONS OF THE RADIO REMOTE CONTROLS HETRONIC D 1 10 FUNKTIONEN DER FUNKFERNSTEUERUNGEN 10 9 8 7 MG1 MG2 MG3 MA1 MA2 1 2 3 4 5 6...

Page 158: ...ncy button Not Aus Taste Interrompe la trasmissione radio e blocca tutti i movimenti della gru Interrupts the radio transmission and blocks all crane movements Schaltet die Funksendung aus und blockie...

Page 159: ...limiting device Pushing the RESET button the transmitter indicates 000 The green led begins to flash and this indicates that the transmitter is ready to move the crane 5 A code displayed on the receiv...

Page 160: ...D 30 FUNZIONI OPERATIVE RADIOCOMANDI OPERATING FUNCTIONS OF THE RADIO REMOTE CONTROLS HETRONIC CAN BUS FUNKTIONEN DER FUNKFERNSTEUERUNGEN MG1 MG2 MG3 MA1 MA2 1 2 3 4 5 6 7 8 10 9 11 12...

Page 161: ...sante d emergenza Emergency button Not Aus Taste Interrompe la trasmissione radio e blocca tutti i movimenti della gru Interrupts the radio transmission and blocks all crane movements Schaltet die Fun...

Page 162: ...by means of the respective switches on the transmitter In order to enable the jib or a tool winch or grab move the switch 3 5 and then move it again in the central position the displays of the contro...

Page 163: ...D 33 FUNZIONI OPERATIVE RADIOCOMANDI OPERATING FUNCTIONS OF THE RADIO REMOTE CONTROLS SCANRECO FUNKTIONEN DER FUNKFERNSTEUERUNGEN 1 2 3 4 5 6 7 8 9 MG1 MG2 MG3 MA1 MA2...

Page 164: ...nd a beep is emitted the battery of the transmitter is discharged Wenn rot und nicht blinkernd zeigt sie die richtige Arbeits weise des Sendeger tes Wenn sie dreimal blinkt und ein Signalton ausgegebe...

Page 165: ...n Reset Freq Sh to enable the transmitter 3 The red led is on and not intermittent The green led flashes and indicates the operating speed of the crane 4 The transmitter is ready to control the crane...

Page 166: ...AUF ABST TZUNGEN L1 L2 L3 L4 L5 L6 D 1 11 PICTOGRAMS ON THE CRANE PRESSO I COMANDI AT CONTROLS NEBEN STEUERUNGEN L7 L8 L9 SUL BASAMENTO ON BASE AUF SOCKEL L10 L11 D 1 11 PIKTOGRAMME AUF DEM KRAN SULLA...

Page 167: ...ctly fully extend the beams and deploy the stabilizer feet on the ground L7 Read the operator s manual do NOT use water jets on controls do NOT bang on the boom during crane opening and closing wear h...

Page 168: ...io Oil tank filling up Auff llen des lbeh lters Arresto gru Crane stop operation Kranstopp Funktion Limitatore di momento Load limiting device Momentbegrenzer Limitatore di carico prolunghe man Man ex...

Page 169: ...lements check plates and shims Kontrolle der Spiele Unterlegscheiben und Abstandhalter Saldature visibili Visible welds Sichbare Schwei verbindungen Cromatura steli cilindri Chrome plated cylinder rod...

Page 170: ...on hose Kranbewegung ist langsam 1 Der Ansaugschlauch ist zerdr ckt 2 Ansaugen von Luft 1 Ersetzen des Ansaugschlauches 2 Den Anzugsmoment der Ansaug schlauchanschl sse berpr fen La gru non completa i...

Page 171: ...Ventile eichen oder reinigen 3 Die Dichtungen ersetzen Rotazione bloccata in un senso 1 Intervento del fine corsa di rotazione Rotation blocked in one direction 1 Slewing limiting device triggered In...

Page 172: ...enza di particelle metalliche nei filtri olio 1 Alcune parti del circuito oleodinamico possono essere deteriorate 1 Recarsi presso un centro di assistenza autorizzato Metal particles found in the oil...

Page 173: ...alle von GEOMET Schrauben ist es notwendig den Anzungsmoment mit den in der folgenden Tabelle angegebenen Faktoren k zu multiplizieren Tab D 1 Serraggio viteria Tightening of bolts and screws Anzug de...

Page 174: ...ommen rein sind muss man den Anzugsdrehmoment von 15 vermindern siehe Installateur handbuch Tab D 2 Serraggio raccordi Tightening of fittings Anzug der Anschl sse DIAMETRO ESTERNO TUBO EXTERNAL PIPE D...

Page 175: ...on of measurement units Umrechnung der Ma einheiten UNIT DA CONVERTIRE UNITS TO BE CONVERTED MA EINHEITEN UMZURECHNEN UNIT ANGLOSASSONI IMPERIAL UNITS ENGLISCHE EINHEITEN 1 kg 2 2046 lb pound 1 m 39 3...

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