Hyundai Sonata Hybrid 2011-12 Emergency Response Manual Download Page 30 | Manualshive

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Hyundai Sonata Hybrid 2011-12 Emergency Response Manual Download Page 30

HL Green Power

MATERIAL SAFETY DATA SHEET

MATERIAL SAFETY DATA SHEET

Model YF&TF Battery Module Assembly

1.

Chemical Product and Company Identification

Product Identification

HL Green Power Battery Module Assembly

Manufacturer

HL Green Power. Ltd.

Sam-dong, Uiwang-si, Gyeonggi-do, 437-815, Korea

Emergency Telephone Number

82-31-596-8214

2.

Composition Information

a. Cell

Composition Ingredients

%

CAS Number

Aluminum Foil

2-10

7429-90-5

Metal Oxide (propietary)

20-50

Polyvinylidene Fluoride (PVDF)

<5

24937-79-9

Copper Foil

5-20

7440-50-8

Carbon (proprietary)

10-30

7440-44-0

Styrene Butadiene Rubber (SBR)

<5

9003-55-8

CarboxyMethyl Cellulose (CMC)

<5

Electrolyte (proprietary)

10-30

Aluminum, Copper plate and inert materials

Remainder

N/A

MSDS

Page 1 of 8

Printed 10-11-4

Appendix A

Appendix Page A-1

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Summary of Contents for Sonata Hybrid 2011-12

Page 1: ...Emergency Response Guide...

Page 2: ...ion 11 Operating Parameters 11 High Voltage Electrical Isolation 12 Regulation of High Voltage Electrical Current 12 High Voltage Safety System 12 Supplemental Restraint System SRS 13 Emergency Respon...

Page 3: ...erent types of situations encountered by emergency responders The emergency response procedures for this vehicle are somewhat similar to a conventional Sonata with additional information provided on d...

Page 4: ...able to differentiate between the two Exterior Visual Identification Badging or Symbols The Sonata Hybrid can be identified by unique badging found on the exterior of the vehicle On the front of the v...

Page 5: ...Vehicle Identification Number VIN is used to determine whether a vehicle is conventional or hybrid The VIN is located on the driver s side windshield cowl and the driver s side door pillar The number...

Page 6: ...entification Engine Compartment Unlike the conventionally powered Sonata the Hybrid version has a plastic engine cover with hybrid clearly shown on it Additionally there are orange colored high voltag...

Page 7: ...ide of the vehicle This cable runs along the passenger side from the rear of the vehicle to the engine compartment xx Other Notable Features Unlike the conventional Sonata the Hybrid has an Active Air...

Page 8: ...ily recognizable item in the instrument cluster It is visible no matter what the powertrain or ignition status may be The EV Mode Indicator is displayed when the Electric Drive Motor is being powered...

Page 9: ...ir is drawn into the battery pack through an inlet on the top side of the pack The duct s inlet is on the rear package tray which is visible through the rear window Air is pushed out through a duct th...

Page 10: ...k 17 2 US gallons Electric Drive Motor 34 Kw 40 hp HV Battery Lithium ion LiPo 270 Volt Transmission Automatic Seating Capacity 5 Vehicle Component Locations 12V Auxiliary Battery High Voltage Cable H...

Page 11: ...High Voltage HV Battery The Lithium ion Polymer HV battery contains a gel electrolyte and is made up of 72 3 75V cells wired in series for a nominal voltage of 270V with 5 3 Ah of capacity The battery...

Page 12: ...ly contains capacitors which take about 5 10 minutes to discharge after the high voltage system is shut down Electric Drive Motor Mounted between the engine and transmission the Electric Drive Motor i...

Page 13: ...trical connection via an orange HV cable is easily noticeable as well 2 Hybrid System Operation Operating Parameters The Hybrid Sonata is a full hybrid Depending upon acceleration needs and driving co...

Page 14: ...ide the High Voltage Battery Pack Assembly and controls the high voltage power circuit between the High Voltage Battery and the Hybrid Power Control Unit High Voltage Safety System There are multiple...

Page 15: ...any 12V power sources in the vehicle before extrication operations are initiated or emergency response personnel enter the vehicle This is critical in order to prevent any accidental deployment of th...

Page 16: ...lars and two pressure sensing sensors inside of the front door modules Their locations are illustrated in the image below SRS Component Locations 1 Driver Airbag DAB 2 Steering Wheel 3 Clock Spring 4...

Page 17: ...ata at an accident scene emergency responders should always assume that it is a hybrid model until it can be proven otherwise using the identification features outlined at the beginning of this Emerge...

Page 18: ...gasoline engine when it is not needed there will be instances where the vehicle appears to be off because of the absence of engine noise When in its ready mode the vehicle can move almost silently usi...

Page 19: ...or off by looking at the indicators on the instrument cluster see page 6 a If the vehicle is off move to step 2 b If the instrument cluster lights indicate the vehicle is on push the Engine START STO...

Page 20: ...ttery if necessary lower the windows and unlock the doors Once the 12V Auxiliary Battery is disconnected the window and door lock controls will not operate 4 Remove the Service Disconnect Plug from th...

Page 21: ...attery which is located in the trunk NOTE Before disconnecting the 12V Auxiliary Battery if necessary lower the windows and unlock the doors Once the 12V Auxiliary Battery is disconnected the window a...

Page 22: ...ntly Even after the high voltage system has been shut down and discharged all high voltage components should be treated as if they are still energized Failure to shut down and disable the high voltage...

Page 23: ...t normally considered acceptable Tire Deflation In some instances responders may determine the need to deflate the tires to stabilize the vehicle In this case note that this vehicle uses a Tire Pressu...

Page 24: ...eratures above 300 F May burn rapidly with a flare burning effect A burning battery could release hydrogen fluoride carbon monoxide and carbon dioxide gasses Use NIOSH MSHA approved full face self con...

Page 25: ...bed at the beginning of the Emergency Response Procedures section page 17 should be followed Submersion Some emergency responses can involve a submerged vehicle A Sonata Hybrid that is submerged does...

Page 26: ...n combustible material Place leaking battery if removed from a vehicle and contaminated absorbant material in metal containers HV Battery Manufacturer Contact Information HL Green Power Ltd Sam dong U...

Page 27: ...rolyte complete these steps first Move victim to fresh air Apply artificial respiration if victim is not breathing Administer oxygen if breathing is difficult Remove and isolate contaminated clothing...

Page 28: ...s are described below A Towing via flatbed is the recommended method for transporting a Sonata Hybrid B If any of the loaded wheels or suspension components are damaged or the vehicle is being towed w...

Page 29: ...or the correct ground Do not lean over the battery when making connections 6 Start the engine of the vehicle with the booster battery and let it run at 2 000 rpm Then start the engine of the vehicle...

Page 30: ...Emergency Telephone Number 82 31 596 8214 2 Composition Information a Cell Composition Ingredients CAS Number Aluminum Foil 2 10 7429 90 5 Metal Oxide propietary 20 50 Polyvinylidene Fluoride PVDF 5 2...

Page 31: ...60 Talc 24 96 14807 96 6 PA6 17 30 Polybutylene terephthalate 6 96 26062 94 2 Copper 4 44 7440 50 8 PBT 1 49 Iron 1 21 7439 89 6 Polypropylene 0 63 9003 07 0 Polyvinylchloride 0 40 9002 86 2 d Wire H...

Page 32: ...routes of entry Skin contact NO Skin absorption NO Eye contact NO Inhalation NO Ingestion NO Symptoms of exposure Skin contact No effect under routine handling and use Skin absorption No effect under...

Page 33: ...TERNAL MATERIALS WITHIN BATTERY DUE TO DAMAGED OUTER CASING THE FOLLOWING ACTIONS ARE RECOMMENDED Inhalation Leave area immediately and seek medical attention Eye contact Rinse eyes with water for 15...

Page 34: ...f possible remove battery from fire fighting area If heated above 150 C Battery may explode vent Firefighting Equipment Use NIOSH MSHA approved full face self contained breathing apparatus SCBA with f...

Page 35: ...d in the event of a fire Eye face protection Not required beyond safety practices of employer Gloves Not required for handling of batteries Foot protection Steel toed shoes recommended for large conta...

Page 36: ...ncture crush or incinerate 11 Toxicological Information This product does not elicit toxicological properties during routine handling and use Sensitization Teratogenicity Reproductive toxicity Acute t...

Page 37: ...regulated Dispose of according to all federal state and local regulations 14 Transport Information UN No 3480 Class 9 Proper Shipping Name Lithium ion Batteries 15 Regulatory Information OSHA hazard...

Page 38: ...7KLV 3DJH QWHQWLRQDOO HIW ODQN...

Page 39: ...side windshield cowl and the driver s side door pillar The number 4 in the 8 th character of the VIN indicates that it is a hybrid Engine Compartment Unlike the conventionally powered Sonata the Hybri...

Page 40: ...d Press Engine START STOP Button LED Color on Engine START STOP Button State of Vehicle OFF OFF 1st time AMBER ACCESSORY 2nd time BLUE ON 3rd time OFF OFF Brake Pedal Applied and Transmission in Park...

Page 41: ...y which is located in the trunk NOTE Before disconnecting the 12V Auxiliary Battery if necessary lower the windows and unlock the doors Once the 12V Auxiliary Battery is disconnected the window and do...

Page 42: ...2012 Hyundai Motor America All rights reserved This document may not be altered without the written permission of Hyundai Motor America Document No YFHEV101_REV 1...

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