Hyundai DHY6000LR User Manual Download | Manualshive

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THIS DOCUMENT IS THE PROPERTY OF HYUNDAI GENPOWER LTD. IT CONTAINS

PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH MUST

NOT BE DUPLICATED, USED OR DISCLOSED OTHER THAN AS EXPRESSLY AUTHORISED

BY GENPOWER LTD OR ITS REPRESENATATIVE

Page 24

Rev 3

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Summary of Contents for DHY6000LR

Page 1: ...DIESEL GENERATOR 3000rpm Models DHY6000SE LR DHY8000SE LR DHY8000SELR T User Manual Licensed by Hyundai Corporation Korea ...

Page 2: ...Page 2 Rev 3 ...

Page 3: ...RTING 8 11 4 OPERATING THE GENERATOR 12 14 5 LOAD 14 15 6 STOPPING THE MACHINE 15 7 PERIODIC MAINTENANCE 16 8 LONG TERM STORAGE 17 9 TROUBLE SHOOTING 18 10 SPECIFICATIONS 19 11 WIRING DIAGRAM 20 12 SERVICE RECORD SHEET 21 13 GENPOWER CONTACT DETAILS 22 14 DECLARATIONS OF CONFORMITY 23 Page 3 Rev 3 ...

Page 4: ...dhere to their warning s Failure to do so may result in personal injury to yourself or those around you The FOLLOWING safety notes will help avoid or reduce risk of injury ordeath Indicates a hazard which if not avoided could result in serious injury or death Indicates a hazard which if not avoided could result in serious injury Indicates a hazard which if not avoided might result in minor or mode...

Page 5: ...ide any of the following This list is not exhaustive and if you are in any doubt contact yourdealer 1 2 3 If you think you have or someone around you has been affected by carbon monoxide poisoning 1 2 3 1 Get them fresh air immediately by leaving the affected area or by opening doors and windows If safe and practical to do so make sure that the machine is turned off DO NOT enter a room you suspect...

Page 6: ...AYS dispose of waste fuels correctly 1 4 Fueling De fueling where applicable ALL FUELS ARE FLAMMABLE 1 4 1 ALWAYS fuel and defuel in a well ventilated area outside ofbuildings 1 4 2 ALWAYS wear correct suitable and fit for purpose Personal Protective Equipment PPE suggested items are but not limited to safety gloves and overalls 1 4 3 When fueling de fueling ALWAYS avoid inhaling fumes 1 4 4 When ...

Page 7: ...el form 1 6 2 Should you come into contact with electrolyte you should 1 6 2 1 Remove all clothing contaminated with electrolyte If you cannot remove then saturate in water 1 6 2 2 Get medical assistance as soon as possible You must advise the medical staff of the type acid 1 6 2 2 1 Lead acid battery dilute sulphuric acid 1 6 2 2 2 Nickel cadmium potassium hydroxide alkali electrolyte 1 6 2 3 Use...

Page 8: ...f the above precautions may help reduce the risk of white finger disease but not rule out carpal tunnel syndrome Long term and regular users are therefore recommended to observe the condition of your hands and fingers Seek medical attention immediately if any of the above symptoms should occur 1 8 Noise 1 8 1 The operating noise of the machine can damage your hearing Wear hearing protection such a...

Page 9: ... 4 9 4 Protectiveclothing 1 4 9 5 Respiratory protective equipment should be used when in an unventilatedarea 1 4 9 6 When defueling always use a propriety fuel retriever 1 4 9 7 Always carry fuel in the correct and clearly marked container 1 4 10 Electrical Safety 1 4 10 1 Electricity can kill never work on LIVE ENERGISED equipment 1 4 10 2 Identify electrical isolation method and always isolate ...

Page 10: ...e will stop automatically 1 5 2 1 2 Unless you refill with oil the engine will not start again 1 5 3 Starter Switch SW 1 5 3 1 The engine starter switch controls the ignition 1 5 3 2 In the OFF Position the ignition circuit is switched off and the engine will not run 1 5 3 3 In the ON position the engine is ready for starting 1 5 3 4 In the START position pushed against spring tension the starter ...

Page 11: ...2 MACHINELAYOUT Page 11 Rev 3 ...

Page 12: ... 3 1 1 1 Only use standard specification diesel this can be red or white 3 1 1 2 Keep dust and water out of the fuel 3 1 1 3 When filling the fuel tank from drums make sure that no dust or water is mixed in with the fuel This can cause serious damage to the fuel injection pump or the injector nozzle 3 1 1 4 Do not overfill Overfilling can potentially be very dangerous Diesel can expand in hot weat...

Page 13: ...r the first 20 hours then every 100 hours 3 2 2 If the correct engine oil is not used or the engine oil is not replaced every 100 hours as required the risk of crankshaft bearing failure piston seizure piston ring sticking and accelerated wear of the cylinder liner main bearing and failure of other moving components increases significantly The generator lifespan will be greatly reduced if oil leve...

Page 14: ...e to switch OFF any appliances connected to it Ensure that the breaker switch is OFF before switching between 115v 230v 3 5 Running in periods of Operation 3 5 1 The first 20 hours are the break in period of the engine For this reason it is important to follow the following instructions during this period 3 5 1 1 Warm up the engine 5 minutes after the initial starting before applying load 3 5 1 2 ...

Page 15: ... it should re charge the battery 3 6 1 4 Make sure battery is free from damage and is not leaking If battery shows signs of damage or leaking DO NOT continue to use Instead replace battery immediately 3 6 1 5 Make sure that all battery acid spills are correctly cleaned up straight away 3 6 1 6 The battery should be stored in a charged condition 3 6 1 7 The battery is a 12 volt 36Ah sealed lead aci...

Page 16: ...t after 10 seconds wait 15 seconds before trying again Excessive start attempts will cause the battery to flatten 4 1 8 If it does not start after 3 attempts or runs intermittently with excessive smoke check that the fuel system is fully primed 4 1 8 1 Priming before starting to prime make sure that there is fuel in tank and that you can contain any fuel spilt 4 1 8 1 1 It is done by releasing the...

Page 17: ...n see user manual 4 2 2 The remote control has an approximate range of 25 metres in line of sight with no obstructions This distance will reduce as the battery power depletes 4 2 3 Pull back the protection shroud 4 to reveal the ON OFF control buttons 1 3 4 2 4 To start the machine press button 3 twice each time the tell tale LED Blue will light N B the first press arms system second press starts ...

Page 18: ...ault Please contact Genpower for assistance if required 5 LOAD Start appliances one by one 5 1 230 Volt AC use 5 1 1 After switching ON the main breaker switch and the engine running check the Voltage reading when in Voltage Mode It should read 230v 5 50Hz 5 1 2 The Digital panel only becomes active when the Main breaker is in the ON position The following will be displayed by successive presses o...

Page 19: ...ance Incandescent lamp1000 watts 100 vA 100 vA Heating Appliance Fluorescent Lamp x 2 x 1 to x 1 5 Fluorescent Lamp FluorescentLamp 80 vA 40 to 60 vA Motor Driven Equipment x 3 5 x 1 to 2 Refrigerator Electricfan Compressoror grinder Refrigerator150 watts 450 to 750 vA 150 to 30 vA 6 STOPPINGMACHINE Do not stop the engine suddenly or whilst under load This can damage the AVR and cause damage to th...

Page 20: ...gineoil filter Yes Replaceair filter Yes Replace fuelfilter Yes Check Fuelinjection pump Yes Checkinjectornozzle Yes Check fuel pipes Yes Adjust clearanceof intake and exhaust valves Yes Firsttime Yes Grindintake exhaustvalves Yes Replacepiston rings Yes Checkbatterycondition Yes Check carbon brushes and slip rings Yes 7 2 Replacing engine oil After engine has been run prior to changing the oil wi...

Page 21: ...The Diesel engine will not start The governer lever is not at START position Set lever to START position EmergencySTOP button activated depressed Re setemergencySTOP button Insufficient fuel Refill with fuel Fuel injection pump does not deliver fuel or delivers insufficient fuel Remove the injector pump and have it tested Check the engine oil level The specified oil level should be to the upper le...

Page 22: ...Battery 12 v 36Ah ENGINE Engine Type Diesel Engine Hyundai D400 Forced Air cooled OHV Hyundai D500E Forced Air cooled OHV Power Output HP 10 HP 12 HP Start method Electric Displacement cc 418 cc 456 cc Engine Speed rpm 3000 rpm Lubrication Oil SAE 10W 30 or 15W 40 API CH 4 CF SJ SL diesel engine oil grade or higher Lubrication Oil Capacity Litres 1 75 Litres Power Factor cosᶲ 1 1 0 8 Voltage Regul...

Page 23: ...11 WIRINGDIAGRAM 11 1 N B Subject to change without prior notice Page 23 Rev 3 ...

Page 24: ... PROPERTY OF HYUNDAI GENPOWER LTD IT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH MUST NOT BE DUPLICATED USED OR DISCLOSED OTHER THAN AS EXPRESSLY AUTHORISED BY GENPOWER LTD OR ITS REPRESENATATIVE Page 24 Rev 3 ...

Page 25: ...12 SERVICE RECORD SHEET Date Hours Maintenanceundertaken Name Page 25 Rev 3 ...

Page 26: ...CAL E MAIL 13 5 WEBSITE www hyundaipowerequipment co uk 14 MANUAL UPDATES 14 1 Our manuals are constantly being reviewed and updated However if should you find an error omission or something you find unclear please contact your dealer for assistance E OE 14 2 Our latest manuals are also placed on line 14 3 We reserve the right to make any modifications without prior notice whenever necessary Page ...

Page 27: ...nerator Equipment Category Product Name Model Type Serial No Electric Power DHY6000SE LR DHY8000SELR DHY8000SELR T 5 2 kW 6 0 kW The technical documentation is kept by Roland Llewellin Genpower Ltd Isaac Way London Road Pembroke Dock SA72 4RW Pembrokeshire SA73 2RS United Kingdom The conformity assessment procedure followed was in according with annex VI of the Directive Notified Body Measured Sou...

Page 28: ...E in accordance with your local authority or recycling centre 16 4 Battery recycling certain products contain batteries which should not be disposed of in your domestic waste 16 4 1 You MUST recycle batteries in accordance with your local authority or recycling centre 16 5 Unwanted packaging materials should be sorted and taken to a recycling centre so it can be disposed of in a manner which is co...

Page 29: ...NOTES Page 29 Rev 3 ...

Page 30: ...NOTES Page 30 Rev 3 ...

Page 31: ...NOTES Page 31 Rev 3 ...

Page 32: ...www hyundaipowerequipment co uk Isaac Way London Road Pembroke Dock UNITED KINGDOM SA72 4RW T 44 0 1646 687 880 F 44 0 1646 686 198 E info hyundaipowerequipment co uk ...

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