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35

Maintenance And Care

      IMPORTANT - 

Routine and accurate maintenance is essential for maintaining original 

machine safety and performance levels.

      

      WARNING - 

Before cleaning or doing maintenance work, you need to unplug the chainsaw 

from the mains. You need to wear proper clothing and protective gloves whenever your hands 
are at risk.

      

If there are worn or damaged parts, never use the machine. Faulty or worn-out parts must be 

replaced and not repaired. You must only use original spare parts. The use of non-original and/or 
incorrectly fitted parts will jeopardize the safety of the machine. This may also cause accidents or 
personal injuries for which the manufacturer is under no circumstance liable or responsible.

       Any maintenance operations or adjustments not explained in this manual must be carried out 
by your Dealer or a specialised Service Centre with the necessary knowledge and equipment to 
ensure that the work is done correctly maintaining the machine’s original safety level. Any 
operations performed in unauthorised centres or by unqualified persons will invalidate the 
Warranty and all obligations and responsibilities of the Manufacturer

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Maintenance Safety

Bar Maintenance

Most guide bar problems can be prevented merely by keeping the product well maintained. 
Incorrect filing and non-standard cutter and depth gauge settings are the causes of most guide 
bar problems, primarily resulting in uneven bar wear. As the bar wears unevenly, the rails widen, 
which may cause the chain to clatter and make it difficult to complete straight cuts. If the guide 
bar is insufficiently lubricated and the product is operated with a saw chain which is too tight, this 
will contribute to rapid bar wear. To help minimise bar wear, maintenance of the guide bar as well 
as the saw chain, is recommended.

To keep the bar in good working order, you must follow these maintenance procedures.

1. After approximately 5 hours use, the bar should be turned, to ensure even
wear on the top and bottom of the bar.

2. The bar rails should be cleaned every time the bar is turned, or the chain is removed. 
Using a suitable implement, clear any debris from the bar rails. This will keep the oil 
passages open and provide correct lubrication to the bar and chain.

WARNING! Make sure that the chainsaw is disconnected from the mains supply before 
continuing.

Summary of Contents for HYC1600E

Page 1: ...ELECTRIC CHAINSAW HYC1600E HYC2400E Instruction Manual ...

Page 2: ...sitive feedback Thank you for purchasing this product Thank You For Purchasing Your HYUNDAI Chainsaw This manual has been produced by Hyundai Power Products and should be kept with the product Please read and understand these instructions before you use your product Failure to do this may result in personal injury or damage to the product The safety precautions and warnings are to ensure your safe...

Page 3: ...6 Correct Use Of Chain Brake 27 Testing The Brake 27 Using The Chainsaw 28 Holding The Chainsaw Correctly 28 Contents Working 29 34 Basic Cutting procedure 29 30 Felling A Tree 31 Notching Undercut 32 Felling Back Cut 32 Limbing And pruning 33 Cutting Spring Poles 33 Bucking A Log 34 Maintenance And Care 35 38 Maintenance Safety 35 Bar Maintenance 35 Other Maintenance 36 Cleaning 36 Storage 36 Tra...

Page 4: ...ne CAUTION Handle carefully HEARING PROTECTION Suitable safety hearing protection is recommended EYE PROTECTION Always wear safety glasses goggles and or face shields Everyday eyeglasses have only impact resistant lenses they are not safety glasses goggles GS MARK Product has met the quality and safety requirements set forth in the German product Safety Act 4 INSTRUCTION MANUAL Read and understand...

Page 5: ...ns carefully before operating the machine Make sure that you are familiar with the controls and properly operate the machine You must learn how to stop the machine quickly If you do not follow the warnings and instructions it may result in fire and or serious injury Make sure to save all warnings and instructions for future reference Read this manual and labels affixed to the machine to understand...

Page 6: ...ng hair can be caught in moving parts Protect eyes face and head from objects that may be thrown from the unit Always wear safety goggles or safety glasses with side shields when operating Always keep hands and feet away from all moving parts during operation Moving parts can cut or crush body parts Always keep hands and feet away from all pinch points Do not touch parts that might be hot from ope...

Page 7: ...sing always visually inspect to see that the tools are not worn out or damaged Replace worn out or damaged elements and bolts Keep the machine in good operating condition Operating a machine in poor or questionable condition could result in serious injury Be sure all safety devices are in working order and warning labels are in place These items are installed for your safety Make sure to keep your...

Page 8: ...he machine away to prevent further damage If an accident happens with injuries or third parties are injured carry out the first aid measures most suitable for the situation immediately and contact the medical authorities for any necessary health care Carefully remove any debris that might cause damage or harm persons or animals should it not be seen The excessive speed of movement or the absence o...

Page 9: ...e working nearby it is also advisable for them to wear hearing protection 1 Make sure your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained 2 Do not remove or modify any safety components as this may result in damage to your machine or serious personal injury Noise Where Applicable Service The H...

Page 10: ... if any of the above symptoms should occur Vibration white finger VWF is an injury triggered by continuous use of vibrating hand held machinery If you continue to use high vibration tools these symptoms will probably get worse for example The numbness in your hands could become permanent and you won t be able to feel things at all You will have difficulty picking up small objects such as screws or...

Page 11: ...ist watches which can be caught in moving parts Trousers or chaps suitable for chainsaw use they contain a clogging material which stops the chain if cut Close fitting hi visibility jacket Do secure long hair so that it is above shoulder level HELMET Safety helmet with mesh visor Appropriate Personal Protective Equipment PPE MUST be worn at all times when operating or repairing the machine No prot...

Page 12: ...ges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges and moving parts Damaged or entangled cords ...

Page 13: ...he power tool must fit into the socket The plug must not be changed in any way Do not use adapter plugs together with electrically grounded power tools Unmodified plugs and matching sockets reduce the risk of electric shock WARNING You must read these electrical safety instructions thoroughly before connecting the product to the mains supply The fuse in the plug must be rated at 13 amps and approv...

Page 14: ...t may affect the power tools operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for opera...

Page 15: ...rate the chainsaw only when standing on a fixed secure and level surface Slippery or unstable surfaces such as ladders may cause a loss of balance or control of the chainsaw When cutting a branch that is under tension be alert for spring back When the tension in the wood fibres is released the spring loaded limb may strike the operator and or throw the chainsaw out of control Use extreme caution w...

Page 16: ... of accident Never start cutting until you have a clear work area secure footing and a planned retreat path from the falling tree risk of accident Never allow children to use the machine The chainsaw has been specially designed for tree maintenance and should only be used by trained operators Always inspect the chainsaw before use for worn loose or damaged parts Do not let anyone near the chainsaw...

Page 17: ... wood should not be stacked and should not be held by anyone else or by your foot Round logs are to be secured The chain saw can be pushed toward the operator when cutting with the top of the rail when the saw chain gets stuck Therefore if possible sawing should be done with the underside of the rail as the saw is pulled away from the body towards the wood Be careful when cutting splintered wood S...

Page 18: ...h both hands on the saw and position your body and arm to allow you to resist kick back forces Kick back forces can be controlled by the operator if proper precautions are taken Do not let go of the chainsaw Only use replacement bars and chains specified by the manufacturer Incorrect replacement bars and chains may cause chain breakage and or kick back Follow the manufacturer s sharpening and main...

Page 19: ...19 Features 1 Rear Handle 2 On Off Switch 3 Oil Filler Cap 4 Front Handle 5 Chain Brake 6 Cable Sheath 7 Cable Hook 8 Oil Level Indicator 9 Chain Adjuster 10 Chain 11 Chain Guide Bar ...

Page 20: ...ck them If any part is damaged or missing you must not use the machine Contact HYUNDAI Power Products immediately You must keep the packaging material in case the machine needs to be returned or repaired WARNING Some of the packaging material may be harmful to children Keep out of reach of children NOTE The batteries are not fully charged on delivery Prior to initial operation charge the batteries...

Page 21: ...ecked frequently during use and topped up as necessary Using the saw without chainsaw oil will damage the chain sprocket and bar Filing With Oil Assembly Assembly Safety CAUTION This guide is meant to serve as a quick reference for operating your HYUNDAI machine We always advise reading the manual in full before operation NOTE Images may vary depending on model NOTE The machine can be supplied wit...

Page 22: ...r The chain bar is marked with an arrow that shows you the direction in which the chain will travel Make sure all the chain links are seated correctly into the groove in the chain bar The cutting teeth on the upper side of the bar must point forward as marked on the bar 4 Put the free end of the chain over the drive sprocket To secure the bar replace the cover and tighten the large adjusting knob ...

Page 23: ...he chain needs re tensioning loosen the large adjuster knob two to three turns until the tension on the bar is released then tighten clockwise until tension is is applied to the bar then a further one and a half turns 3 Pull the chain gently downwards at the centre of the bar The chain is correctly adjusted when gentle pulling only results in it moving 2 3 mm away from the chain bar 4 Finally with...

Page 24: ...enough oil Never operate the saw when there is no oil or the oil level has dropped below the minimum mark Check the tension of the saw chain and the state of the saw chain The sharper the chain the easier and more controllable the chainsaw can handle A dull chain will increase cutting time and pressing a dull chain through wood will increase the vibrations transmitted to your hands A saw with loos...

Page 25: ...NOTE We strongly recommend that this machine is connected to the mains supply via a Residual Current Device RCD Connecting To Power 1 Make sure that the chain brake is in the disengaged position pulled back towards the handle 2 Start the chainsaw by pushing the trigger lock button with your thumb and squeezing the trigger switch NOTE Check the blade tension after every 15 minutes of use Starting 1...

Page 26: ...e lever pushed forward away from the handle Release the chain brake by pulling the chain brake lever back towards the handle WARNING If the chain fails to stop when the chain brake is engaged do not use the chainsaw You should return your chainsaw to your dealer for advice Continuous operation while the brake is engaged will generate excessive heat which can melt the brake assembly and damage the ...

Page 27: ...brake s stopping time making it less effective Dirt grease oil pitch etc getting into the working parts of the mechanism may lengthen the stopping time Wear and fatigue of the activating brake spring and wear of the brake clutch drum and pivot points may lengthen the brake s stopping time A damaged hand guard and lever may render the brake inoperative Correct Use Of Chain Brake 1 Start the chainsa...

Page 28: ...se a firm and proper grip when holding the handles to maintain control your finger and thumbs should encircle the handles Keep your body to the left of the blade at all times WARNING Do not use the front guard as a handle Never use a left handed cross handed grip or any grip that places your body or arm across the cutting line NOTE We strongly recommend that this machine is connected to the mains ...

Page 29: ... attend a recognised chainsaw training course to learn how to operate chainsaws safely and effectively Familiarise yourself with all the controls and switches Practice all movements with the product switched off 2 Always hold the product firmly with both hands front handle with the left hand and rear handle with the right hand Fully grip both handles at all times during operation Never operate the...

Page 30: ...he gripping teeth to apply minimal leverage pressure 8 Do not operate the product with arms fully extended or attempt to saw areas which are difficult to reach or on a ladder Never use the product above shoulder height See below 9 Optimum sawing is achieved if the chain speed remains constant during cutting 10 Be careful when reaching the end of the cut The weight of the product may change unexpec...

Page 31: ...height of the tree being felled Trees should not be felled in a manner that would endanger any person strike any utility line or cause any property damage If the tree does make contact with any utility line the company should be notified immediately 2 The product operator should keep on the uphill side of the terrain as the tree is likely to roll or slide downhill after it is felled 3 An escape pa...

Page 32: ...act as a hinge The hinge wood see below C keeps the tree from twisting and falling in the wrong direction Do not cut through the hinge 2 As the felling gets close to the hinge the tree should begin to fall If there is any chance that the tree may not fall in the desired direction or it may rock back and bind the saw chain stop cutting before the felling back cut is complete and use wedges of wood ...

Page 33: ... flush cut next to main limp or trunk until you have cut off the limb further out to reduce the weight This prevents stripping the bark from the main member WARNING If the branches to be pruned are above chest height hire a professional to perform the pruning 1 A spring pole is any log branch rooted stump or sapling which is bent under tension by other wood so that it springs back if the wood hold...

Page 34: ...ow image 1 cut 1 3 the diameter from the top over buck Then make the finished cut by under bucking the lower 2 3 to meet the first cut 4 When bucking on a slope always stand on the uphill side of the log figure below image 2 When cutting through to maintain complete control release the cutting pressure near the end of the cut without relaxing your grip on the product handles Don t let the chain co...

Page 35: ...ll invalidate the Warranty and all obligations and responsibilities of the Manufacturer Maintenance Safety Bar Maintenance Most guide bar problems can be prevented merely by keeping the product well maintained Incorrect filing and non standard cutter and depth gauge settings are the causes of most guide bar problems primarily resulting in uneven bar wear As the bar wears unevenly the rails widen w...

Page 36: ...body of the chainsaw clean using a soft cloth 4 Remove stubborn dirt with high pressure air max 3 bar 5 Check for worn or damaged parts Replace worn parts as necessary or contact an authorised service centre for repair before using the product again NOTE Do not use chemicals alkaline abrasive or other aggressive detergents or disinfectants to clean this product as they might be harmful to its surf...

Page 37: ...age to the blade and saw chain To do this aim the sword tip against a smooth surface board part of a tree and let the chainsaw run If an increasing trace of oil appears during this process the automatic chain lubrication works perfectly Attention Do not touch the surface Keep a safe distance about 20 cm Transporting Checking Automatic Chain Lubrication A dull chain will increase cutting time and p...

Page 38: ...ed to remove the wheel which is attached to it and fit it onto the new bar 3 Make sure that any debris is cleared from the mechanism and housing using a soft brush A clean paint brush is ideal Removing Existing Bar And Chain See page 22 Be sure to fit adjuster bracket to new chain bar See below Fitting A New Bar And Chain Effective working with the chainsaw is only possible if the saw chain is in ...

Page 39: ...wearing gloves while using the tool and limiting working time In this case all parts of the operating cycle are to be considered for example times when the power tool is switched off and those in which it is switched on but runs without load Model HYC1600E HYC2400E Rated Voltage 230 240V 50Hz 230 240V 50Hz Motor Power Rating 1600W 2400W Chain Speed 13m s 15m s Chain Stopping Time Kickback 0 15 sec...

Page 40: ...r Chain HYC2400ECHAIN Chain Bar HYC2400ECHAINBAR Chain Scabbard HYC2400ECHAINSCABBARD Tensioning Wheel HYC2400ETENSIONINGWHEEL Housing Cover HYC2400EHOUSINGCOVER Oil Filler Cap HYC2400EOILFILLERCAP Only use original spare parts The use of non original and or incorrectly fitted parts will jeopardize the safety of the machine may cause accidents or personal injuries for which the Manufacturer is und...

Page 41: ...information please contact your local Authority for disposal advice You MUST make sure that all unused oil and fuel is disposed of correctly either beforehand or at your local Civic Amenity Site Under NO circumstances must any fuel or oil be put down any drains Certain products contain WEEE waste which should not be disposed of in your domestic waste You MUST recycle WEEE in accordance with your l...

Page 42: ...ers Compactor Plates Petrol Compactor Plates Cement Mixers Portable Electric Cement Mixers If you would like more information on any of these products please contact our sales team on 01646 687880 or visit our website www hyundaipowerproducts co uk Mini Dumpers 4 Wheel Drive Mini Dumpers And Tracked Dumpers Yard Sweeper Self Propelled Yard Sweeper Power Brush Scarifiers Petrol Lawn Scarifier And A...

Page 43: ...ons without prior notice whenever necessary Our latest manuals are also placed online All our manuals can be downloaded at www hyundaipowerproducts co uk Returning Your Product If you are returning your product please contact the dealer for their returns policy Leaving A Review We work very hard to give all of our customers the best possible service If you have any problems before leaving negative...

Page 44: ...Notes 44 ...

Page 45: ...Notes 45 ...

Page 46: ...day Friday from 8 30am 5pm Need Help Talk To Our Experts Contact Us 46 Date Of Purchase Dealer Name Dealer Phone Model Number Serial Number As soon as you have purchased the machine we recommend that you fill out the following If you need to contact an authorised dealer or customer service for information on servicing you may need to provide the following information The model number and serial nu...

Page 47: ...le requirements of the following documents EN ISO 3744 1995 EN ISO 9207 1995 EN 55014 1 EN55014 2 EN6100 3 2 EN6100 3 3 Notified Body TÜV SUD Shanghai Branch Model Type Motor watts Measured Sound Power Guaranteed Sound Power HYC1600E HYC2400E Electric chainsaw 1600w 2400w 106dB A 104 5dB A 107dB A 107dB A Product Details Brand Hyundai Model HYC1600E HYC2400E Description Electric chainsaw Name and ...

Page 48: ...mbroke Dock UNITED KINGDOM SA72 4RW T 44 0 1646 687 880 F 44 0 1646 686 198 E info hyundaipowerequipment co uk www hyundaipowerproducts co uk Imported Distributed by Genpower Ltd for The United Kingdom Ireland Licensed by Hyundai Corporation Korea ...

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