Hyster H100FT, Service & Repair Manual

Page: 4 / 25

©2015 HYSTER COMPANY
TABLE OF CONTENTS
General .....................................................................................................................................................................1
Identification Plate ............................................................................................................................................. 1
Drive Axle Removal .................................................................................................................................................1
Reduction Gear Assembly .......................................................................................................................................5
Remove ................................................................................................................................................................ 5
Disassemble .........................................................................................................................................................9
Clean and Inspect ............................................................................................................................................. 13
Assemble ............................................................................................................................................................13
Install .................................................................................................................................................................20
Wet Disc Brake Repair ..........................................................................................................................................21
General .............................................................................................................................................................. 21
Remove .............................................................................................................................................................. 21
Clean and Inspect ............................................................................................................................................. 26
Install .................................................................................................................................................................27
Initial Steps For Install ................................................................................................................................27
Shimming Brake Disc Pack ..........................................................................................................................31
Final Steps For Install ................................................................................................................................. 34
Piston Housing ...................................................................................................................................................... 36
Remove .............................................................................................................................................................. 36
Disassemble .......................................................................................................................................................37
Clean and Inspect ............................................................................................................................................. 38
Assemble ............................................................................................................................................................38
Install .................................................................................................................................................................38
Parking Brake Control Lever ............................................................................................................................... 39
Remove .............................................................................................................................................................. 39
Clean and Inspect ............................................................................................................................................. 40
Install .................................................................................................................................................................40
Differential Repair ................................................................................................................................................ 42
Initial Removal Steps for Differential Housing and drive axle trumpet arm (right side) ............................ 42
Input Pinion Carrier ......................................................................................................................................... 42
Remove .............................................................................................................................................................. 42
Disassemble .......................................................................................................................................................43
Clean and Inspect ............................................................................................................................................. 44
Assemble ............................................................................................................................................................44
Preload Pinion Bearings ...................................................................................................................................45
Differential Housing and Drive Axle Trumpet Arm (Right Side) .................................................................. 46
Remove .............................................................................................................................................................. 47
Disassemble .......................................................................................................................................................47
Clean and Inspect ............................................................................................................................................. 48
Assemble ............................................................................................................................................................48
Install .................................................................................................................................................................49
Ring Gear Backlash .......................................................................................................................................... 50
Final Installation Steps for Differential Housing and drive axle trumpet arm (right side) .........................51
Pinion and Motor Carrier ................................................................................................................................. 51
Install .................................................................................................................................................................51
Drive Axle Installation ..........................................................................................................................................55
Special Tools ......................................................................................................................................................59
Torque specifications .............................................................................................................................................59
Table of Contents
i