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Hyster F007, Service & Repair Manual

The Hyster F007 Service & Repair Manual is your go-to resource for troubleshooting and maintaining your equipment. This comprehensive manual covers everything from basic maintenance to complex repairs. Download it for free from manualshive.com and ensure your Hyster F007 is running smoothly for years to come.

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Empty Container Handling Attachment

Table of Contents

TABLE OF CONTENTS

General ...............................................................................................................................................................

1

Description .........................................................................................................................................................

1

Operation............................................................................................................................................................

1

General ...........................................................................................................................................................

1

Selector Valves ...............................................................................................................................................

1

Sideshift Circuit.............................................................................................................................................

1

Extend and Retract Circuit ...........................................................................................................................

6

Twist Lock Circuit and Control.....................................................................................................................

6

Model 553 - Horizontally Mounted...........................................................................................................

6

Model 558 - Vertically Mounted................................................................................................................

8

Lifting Hooks .................................................................................................................................................

8

Model 555...................................................................................................................................................

8

Indicator Lights and LEDs ...........................................................................................................................

9

Lift Interrupt and Override ..........................................................................................................................

9

Overlowering Interrupt and Override ..........................................................................................................

9

Carriage and Attachment Repair......................................................................................................................

10

Remove ...........................................................................................................................................................

10

Attachment Without Carriage Repair ..............................................................................................................

10

Remove ...........................................................................................................................................................

10

Sideshift Cylinders Repair ................................................................................................................................

11

Remove ...........................................................................................................................................................

11

Disassemble ...................................................................................................................................................

11

Assemble ........................................................................................................................................................

11

Extension Cylinders Repair ..............................................................................................................................

12

Remove ...........................................................................................................................................................

12

Disassemble ...................................................................................................................................................

12

Clean and Inspect ..........................................................................................................................................

12

Assemble ........................................................................................................................................................

12

Install .............................................................................................................................................................

12

Vertical End Beams Repair ...............................................................................................................................

14

Remove ...........................................................................................................................................................

14

Install .............................................................................................................................................................

14

Hose Replacement in End Beams .................................................................................................................

14

Twist Locks Repair for Model 553.....................................................................................................................

15

Remove ...........................................................................................................................................................

15

Disassemble ...................................................................................................................................................

15

Clean and Inspect ..........................................................................................................................................

15

Assemble ........................................................................................................................................................

15

Hooks Replacement for Model 555....................................................................................................................

16

Inspect ............................................................................................................................................................

16

Remove ...........................................................................................................................................................

16

Install .............................................................................................................................................................

16

Twist Locks Repair for Model 558.....................................................................................................................

17

Disassemble ...................................................................................................................................................

17

Clean and Inspect ..........................................................................................................................................

17

Assemble ........................................................................................................................................................

18

Bleed the System ...............................................................................................................................................

18

Valve Assembly ..................................................................................................................................................

19

Slide Pad Replacement ......................................................................................................................................

19

Adjustments .......................................................................................................................................................

20

Twist Lock Angle Adjustment .......................................................................................................................

20

©2003 HYSTER COMPANY

i

Summary of Contents for F007

Page 1: ...Hyster F007 H170HD H190HD H210HD H230HD H250HD H280HD Forklift...

Page 2: ...EMPTY CONTAINER HANDLING ATTACHMENT H10 00 12 00XM 12EC H360HD EC E019 F019 MODELS 553 555 558 PART NO 1503241 5000 SRM 969...

Page 3: ...condition Always use HYSTER APPROVED parts when making repairs Replacement parts must meet or exceed the specifications of the original equipment manufacturer Make sure all nuts bolts snap rings and...

Page 4: ...Without Carriage Repair 10 Remove 10 Sideshift Cylinders Repair 11 Remove 11 Disassemble 11 Assemble 11 Extension Cylinders Repair 12 Remove 12 Disassemble 12 Clean and Inspect 12 Assemble 12 Install...

Page 5: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 6: ...Models 553 and 558 25 Troubleshooting 27 Diagrams Schematics or Arrangements 30 Figure 15 Hydraulic System Model 553 30 Figure 16 Hydraulic System Model 555 31 Figure 17 Hydraulic System Model 558 32...

Page 7: ...ising or lowering the attachment after one twist lock or hook has been engaged with a con tainer so the other end can be accurately aligned be fore it is inserted Header hoses and an electrical cable...

Page 8: ...Operation 5000 SRM 969 Figure 1 Empty Container Attachment 2...

Page 9: ...R 6 PIN BOLT NUT 7 WEAR PADS 8 WEAR PADS BRACKET BOLT WASHER 9 WEAR PADS BRACKET BOLT WASHER 10 SIDESHIFT ASSEMBLY SOCKET HEAD SCREWS 11 PIN BOLT NUT 12 EXTENSION CYLINDER ASSEMBLY 13 BRACKET BOLT NUT...

Page 10: ...Operation 5000 SRM 969 Figure 2 End Beam Assembly Model 553 4...

Page 11: ...AM 5 HYDRAULIC MOTOR 6 RING 7 SLEEVE 8 COLLET 9 RING 10 RINGS SOCKET HEAD SCREWS 11 BRACKET 12 SOCKET HEAD SCREW 13 PLATE 14 SENSOR 15 BUSHING 16 TWIST LOCK 17 SENSOR 18 SHOCK ABSORBER NUT 19 SOCKET H...

Page 12: ...ef valves within the circuit limit the max imum hydraulic pressure to 8 MPa 1160 psi Model 553 Horizontally Mounted The horizontally mounted twist lock circuit uses a twist lock motor and three sensor...

Page 13: ...5000 SRM 969 Operation Figure 4 End Beam Assembly Model 558 7...

Page 14: ...s unlocked and container is seated To pick up a container twist locks must be in un locked position Vertical twist locks enter top pock ets of container corner castings When completely entered the sea...

Page 15: ...ng Do not use override feature for general lifting and trans port of container When attachment is seated and any of the twist locks are between unlocked and locked position the blue LED inside operato...

Page 16: ...age is not connected to mast it can fall and cause an injury Make sure carriage has stability and will not fall over when inner mast is raised above carriage 5 Use lift cylinders to raise inner mast u...

Page 17: ...use a wrench on flats so rod end will not turn in cylinder DISASSEMBLE 1 Remove gland nut See Figure 7 2 Pull rod assembly and retainer from cylinder shell Remove gland nut from rod 3 Remove nut and...

Page 18: ...d seal ring 22 It will also push out wiper ring 4 guide ring 8 and washer 5 5 Remove setscrew 15 Remove nut and piston from rod 6 Inspect components and replace if necessary CLEAN AND INSPECT WARNING...

Page 19: ...5000 SRM 969 Extension Cylinders Repair Figure 8 Extension Cylinder 13...

Page 20: ...Put caps on lines See Figure 17 2 Disconnect electrical connections at bottom end See Figure 21 3 Remove pin bolt and nut 17 holding the end beam in place See Figure 1 CAUTION When lifting out end bea...

Page 21: ...an be flammable and toxic and can cause skin irritation When using cleaning solvents always follow the solvent manufacturer s recommended safety precau tions WARNING Do not use compressed air at more...

Page 22: ...9 and Figure 10 3 Check wear area of hook where corner casting of container is carried This area should be in spected and when wear is more than 5 of origi nal thickness hook should be replaced See F...

Page 23: ...am 8 Pry collets 16 out of recess in twist lock Re move twist lock from end beam The sleeve 35 and lower bearing 18 set may come out with twist lock This is normal CLEAN AND INSPECT WARNING Cleaning s...

Page 24: ...ey and roll pin in keyway of twist lock NOTE To ease in installation of crank to twist lock make two alignment pins using M8 75 bolts or socket head screws with heads removed 7 Install alignment pins...

Page 25: ...counterclockwise to lower pressure 3 Tighten lock nut 1 LOCK NUT 2 BOLT Figure 12 Valve Assembly Slide Pad Replacement NOTE To gain access to the far end slide pads on end beam the vertical end beam n...

Page 26: ...twist lock in fully NOT LOCKED position WARNING Twist locks can get caught in corner casting of container if twist locks have not been aligned and adjusted properly 6 Loosen bolts 29 at tie rod end 28...

Page 27: ...nd LED on con trol box should be ON when distance between twist lock housing and container is 25 to 30 mm 0 984 to 1 181 in 2 To make adjustments remove end beam cover The top hole provides access to...

Page 28: ...Stop Cylinder Piston Securing Nut 60 N m 44 lbf ft Extension Cylinder Piston Securing Nut 450 N m 332 lbf ft Extension Cylinder Gland Screws 60 N m 44 lbf ft Sideshift Cylinder Piston Securing Nut 80...

Page 29: ...ar Pads X Check for wear of four nylon pads and replace before metal to metal contact between carriage and frame occurs 3 Upper Sideshift Slider Pads X Check for wear of nylon pads and replace before...

Page 30: ...l contact between carriage and frame occurs 6 End Beam Slider Pads X Check for wear of nylon pads and replace before metal to metal contact between end beam and extension beam occurs X Check C Change...

Page 31: ...N When Present NOTE Box is on sideshift cylinder positioned on carriage LED No Interface Box Function Indication Status Green SpB8 Indicates 24V supply voltage present ON When Present Yellow 1 SpB8 In...

Page 32: ...NOTE Box is near LH twist lock head positioned on vertical end beam cylinder LED No Interface Box Function Indication Status Green SpB3 Indicates 24V supply voltage present ON When Present Yellow 1 S...

Page 33: ...t extend Low hydraulic pressure at attach ment main relief valve Adjust pressure at main relief valve to 140 bar 2031 psi No electrical power at solenoids of both lift truck and chassis Check for prop...

Page 34: ...ness at solenoid or replace faulty solenoid Faulty solenoid Replace solenoid Mechanical obstacle stopping move ment of twist lock tie rod Remove obstacle Sideshift cylinder will not function Low hydra...

Page 35: ...ing of switch Check proper proximity switch setting Printed circuit board has a problem Check PCB3 PCB4 PCB1 Lift interrupt function does not operate properly Proximity switches for locked and or unlo...

Page 36: ...Diagrams Schematics or Arrangements 5000 SRM 969 Figure 15 Hydraulic System Model 553 30...

Page 37: ...ASSEMBLY 15 FITTING O RING 16 HOSE ASSEMBLY 17 HOSE ASSEMBLY 18 VALVE ASSEMBLY 19 HOSE ASSEMBLY 20 HOSE ASSEMBLY 21 FITTING O RING 22 FITTING O RING 23 HOSE ASSEMBLY 24 HOSE ASSEMBLY 25 MANIFOLD 26 FI...

Page 38: ...Diagrams Schematics or Arrangements 5000 SRM 969 Figure 17 Hydraulic System Model 558 32...

Page 39: ...OSE ASSEMBLY 5 HOSE ASSEMBLY 6 VALVE ASSEMBLY 7 FITTING O RING 8 FITTING O RING 9 MANIFOLD 10 HOSE ASSEMBLY 11 EXTENSION CYLINDER ASSEMBLY 12 HOSE ASSEMBLY 13 HOSE ASSEMBLY 14 SIDESHIFT ASSEMBLY 15 FI...

Page 40: ...Diagrams Schematics or Arrangements 5000 SRM 969 Figure 18 Hydraulic Diagram Horizontal Twist Lock Model 553 34...

Page 41: ...5000 SRM 969 Diagrams Schematics or Arrangements Figure 19 Hydraulic Diagram Suspended Hooks Model 555 35...

Page 42: ...Diagrams Schematics or Arrangements 5000 SRM 969 Figure 20 Hydraulic Diagram Vertical Twist Lock Model 558 36...

Page 43: ...5000 SRM 969 Diagrams Schematics or Arrangements Figure 21 Electric Diagram 37...

Page 44: ...EMBLY 9 CABLE ASSEMBLY 10 CABLE ASSEMBLY 11 CABLE ASSEMBLY 12 CABLE ASSEMBLY 13 CABLE ASSEMBLY 14 HOUSING COVER INSERT 15 INTERFACE BOX 16 CABLE ASSEMBLY 17 CABLE ASSEMBLY 18 PRINTED CIRCUIT 19 PRINTE...

Page 45: ...5000 SRM 969 Diagrams Schematics or Arrangements Figure 22 Wiring Diagram 39...

Page 46: ...Diagrams Schematics or Arrangements 5000 SRM 969 Figure 23 Electric Schematic Diagram 40...

Page 47: ......

Page 48: ...TECHNICAL PUBLICATIONS 5000 SRM 969 9 03 8 01 Printed in U S A...

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