Hyster F007, Service & Repair Manual

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Vertical End Beams Repair 5000 SRM 969
Legend for Figure 8
1. BALL JOINT
2. SNAP RING
3. PISTON ROD
4. WIPER RING
5. WASHER
6. RING
7. SOCKET HEAD SCREW
8. GUIDE RING
9. BUSHING
10. GLAND
11. SPACER
12. O-RING
13. PISTON
14. NUT
15. SETSCREW
16. BOLT, LOCKWASHER
17. SUPPORT
18. NYLON PAD
19. SOCKET HEAD SCREW
20. NUT
21. FITTING
22. SEAL RING
23. O-RING
24. SCREW
25. BRACKET
26. BOLT
27. NUT
28. FLEX TRACK CHAIN, CHAIN PART, PIN
29. SHELL
30. TOP PLATE, HOSE CLAMP
31. FITTING
32. PRESSURE REDUCER, SEAL KIT
33. FITTING, O-RING
34. GAUGE ADAPTER
35. ELECTROVALVE 24V
36. ELECTROVALVE 24V
37. SOCKET HEAD SCREW
38. O-RING
39. SEAL PISTON
40. O-RING
41. PLUG
42. CHAIN END
8. Shut down engine.
9. Connect hydraulic lines at chain end (42). Con-
nect electrical plugs.
10. Install bracket (25) holding chain and hose clamp
closest to chain.
Vertical End Beams Repair
REMOVE
1. Disconnect hydraulic lines from valve assem-
bly (6) at bottom end. Put caps on lines. See
Figure 17.
2. Disconnect electrical connections at bottom end.
See Figure 21.
3. Remove pin, bolt, and nut (17) holding the end
beam in place. See Figure 1.
CAUTION
When lifting out end beam, carefully guide hy-
draulic lines and electrical cable through tube
in extension beam.
4. Lift end beam out of extension beam using a
crane with approximately 250 kg (551 lb) lifting
capacity.
5. Place end beam on a flat surface.
INSTALL
1. Place end beam into extension beam using a
crane with approximate 250 kg (551 lb) lifting
capacity.
2. Install pin, bolt, and nut (17) holding the end
beam in place. See Figure 1.
3. Connect electrical connections at bottom end.
See Figure 21.
4. Connect hydraulic lines from valve assembly (6)
at bottom end. See Figure 17.
HOSE REPLACEMENT IN END BEAMS
NOTE: Hydraulic hoses and electrical cable are in-
side bent tube with a limited diameter. This does not
allow individual replacement of hoses or electrical ca-
ble.
1. Disconnect hydraulic hoses and electrical cable
at lower side of beam.
2. Connect a string to one of the hoses and pull out
hoses from higher end.
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