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SERVICE

PREFACE

HOW TO USE THE MANUAL

ENCLOSED MANUALS

Motors (Part no.1641577)
Industrial battery (2240 SRM 1)

SECTIONS

This manual is divided in the following sections:

Section 1: 

  Presentation

 

Section 2: 

  Installation and settings

Section 3: 

  Diagnostic

Section 4: 

  Electric system

Secttion 5: 

  Hydraulic system

Sezione 6: 

  Frame mechanics 

Sezione 7: 

  Mast mechanics

Sezione 8: 

  Cabin mechanics

Sezione 9: 

  Reduction unit

Sezione 10: 

 Breaking system

Sezione 11: 

 Ordinary maintenance 

Always refer to the index with the numbered black bands in order to go to the desired section.

SYMBOLS

It indicates the presence of a danger that can cause accidents to people or damage to the truck.

It indicates a danger due to high temperatures.

It indicates notes or important information to be taken into consideration. 

It indicates that, in the electronic version of the manual, by clicking on this symbol it is possible 

to display a filmed sequence. 

ASSEMBLY PROCEDURE

For the assembly carry out the disassembly procedure in the reverse order complying with the informa-
tion and the notes concerning the correct operation of the truck. 

Summary of Contents for C457

Page 1: ...Hyster C457 K1 0L AC Forklift...

Page 2: ...Revision 0 04 2010 Technical information for Hyster customer care centres This manual is addressed to the skilled technicians of Hyster service network C457 K1 0L Part n 4006755...

Page 3: ...12 K1 0L SL K1 0L WP These procedures require specific technical knwoledge and they must be carried out only by qualified and trained staff Please read this manual carefully in order to prevent damag...

Page 4: ...ry maintenance Always refer to the index with the numbered black bands in order to go to the desired section SYMBOLS It indicates the presence of a danger that can cause accidents to people or damage...

Page 5: ...y the truck flat and block it If it is necessary to carry out the work on slopes block the truck and bring it in a flat area as soon as possible within a certain safety limit Disconnect the batteries...

Page 6: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 7: ...ng ropes of proper dimensions As far as the hanging ropes are con cerned take into consideration the lifting angle and the unbalance of the load The hooks of the hanging ropes must have a proper size...

Page 8: ...00 11200 6400 arancio 300 10000 20000 14000 8000 Coefficient 1 2 1 4 0 8 Colour Working capacity kg viola 1000 2000 1400 800 verde 2000 4000 2800 1600 giallo 3000 6000 4200 2400 grigio 4000 8000 5600...

Page 9: ...e 2000 2800 4200 4200 giallo 3000 3800 6300 6300 grigio 4000 5600 8400 8400 rosso 5000 6600 9800 10500 Coefficient 1 1 4 2 1 2 1 Hanging rope capacity table Working capacity the working capacity is ca...

Page 10: ...TORQUE Nm Class 8 Class 10 M 3 4 5 2 M 4 7 9 15 M 5 12 14 14 8 M 6 17 2 20 9 M 8 31 8 38 1 M 10 50 5 60 3 M 12 74 2 88 5 M 14 101 2 120 8 M 16 138 2 164 9 M 18 176 6 203 5 M 20 225 4 259 7 M 22 278 8...

Page 11: ...30 18 42 3 4 16 8 50 30 70 7 8 14 10 69 44 94 1 1 16 12 12 98 63 133 1 3 16 12 14 118 73 163 1 5 16 12 16 140 90 190 1 5 8 12 20 210 135 285 1 7 8 12 24 290 200 380 2 1 2 12 32 450 300 600 ROTARY FEMA...

Page 12: ...ic system it is necessary to remove any possible residual pressures inside it To lower the forks to the ground Open valve A by using the supplied hexagonal wrench in order to di scharge the residual p...

Page 13: ...is necessary to check the conditions of the pipes First of all check if the type the size the reference code and the length are correct and then make sure that there are no impurities obstructions bub...

Page 14: ...12 SERVICE PREFACE...

Page 15: ...3 4 6 8 7 5 9 10 11 SECTION INDEX Installation and settings Diagnostic Electric system Frame mechanics Cabin mechanics Mast mechanics Hydraulic system Reduction unit Braking system Routine maintenanc...

Page 16: ...14 SERVICE PREFACE...

Page 17: ...d k1 0l 12 SL 11 Technical features of the truck mod k1 0l fp 13 Technical features mod k1 0l 32 36 40 44 48 SL 15 Technical features mod k1 0l 32 36 40 44 48 wp 17 TRUCK AND LOAD IDENTIFICATION DATA...

Page 18: ...onic controls Hydraulic system On trucks in the K10L series the 3 kW pump motor provides high level performance thanks to the ON OFF and proportional solenoid valves for the fork cab lifting lowering...

Page 19: ...at any point the PERSON PRESENT sensor is activated In addition it has nameplates identifying the serial number and the residual loads and they are located over the operator s backrest Machine compos...

Page 20: ...been designed so that when pressure is applied at any point the PERSON PRESENT sensor is activated Machine composed of the lifting platform with forks secured to the pla tform structure with lifting...

Page 21: ...5 PRESENTATION SERVICE Technical features mod k1 0l 17 sl k1 0l 1860 sl...

Page 22: ...width with pallet 800x1200 lengthwise VDI 2198 Ast mm 1000 1000 4 35 Turning radius Wa mm 1640 1640 4 42 Transfer aisle width with pallet 800 x 1200 long Wa R a Ast3 mm 3200 3270 PERFORMANCE 5 1 Trav...

Page 23: ...7 PRESENTATION SERVICE Technical features mod k1 0l 17 wp...

Page 24: ...200 lengthwise VDI 2198 Ast mm 1196 4 35 Turning radius Wa mm 1640 4 42 Transfer aisle width with pallet 800 x 1200 long Wa R a Ast3 mm 3400 PERFORMANCE 5 1 Travel speed with without load km h 10 1 10...

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