Hyster C457 Service & Repair Manual Download Page 24

PRESENTATION

SERVICE

teCHniCaL FeatUres

CH

ara

C

teristi

C

s

1.2 model designation

K1.0L 17 WP

1.3 power: battery, diesel, lpG, electric mains

Battery

1.4 operation; manual, pedestrian, stand, seat

stand-on

1.5 load capacity

Q (t)

1000

1.6 load centre

c (mm)

600

1.8 load distance

 (1)

x (mm)

166

1.9 wheel base      

y (mm)

1390

WHEIGHT

2.1 unloaded weight (included battery)

kg

2000

2.2

Axle loading with load, front/rear

kg

350 / 2650

2.3

Axle loading without load, front/rear

kg

950 / 1050

WHEELS

 AND

 

tY

res

3.1 Tyres: rubber, polyurethane, vulkollan, front/rear

Vulkollan / Topthane

3.2 Tyre size, front

ø 254 x 125

3.3 Tyre size, rear

ø 125 x 94

3.5

Wheels number front/rear (x = driven)

1 x / 2

3.6 Track width, front

b 10 (mm)

-

3.7 Track width, rear

b 11 (mm)

660

D

imensions

4.2 height of mast, lowered (cab)

h1 (mm)

2270 

4.3 free lift

h2 (mm)

-

4.4 lift height

h3 (mm)

1510

4.5

Height of mast, extended 

(2)

h4 (mm)

3800

4.7 overhead guard height 

(2)

h6 (mm)

2270

4.8 platform height

h7 (mm)

180

4.11

Auxiliary Lift

h9 (mm)

-

4.14 height platform raised

h12 (mm)

1690

4.15 lowered height 

(3)

h13 (mm)

80

4.19 overall length 

(1) 

l1 (mm)

3099

4.20 length to face of forks 

(1)

l2 (mm)

1789

4.21 overall width 

(4)

b1/b2 (mm)

780 / 966

4.22 fork dimensions 

(5)

s/e/l (mm)

60 / 180 / 1140

4.23 fork carriage din 15173, class/form a, B

-

4.24 fork carriage width 

(6)

b3 (mm)

-

4.25

Outside fork width min./max 

(7)

b5 (mm)

560

4.27 width over guide rollers

b6 (mm)

-

4.31 Ground clearance under mast, with load

m1 (mm)

30

4.32 Ground clearance centre of wheelbase

m2 (mm)

30

4.33

Aisle width with pallet 1000x1200 crossways VDI 2198

ast (mm)

-

4.34

Aisle width with pallet 800x1200 lengthwise VDI 2198

ast (mm)

1196

4.35 Turning radius

wa (mm)

1640

4.42

Transfer aisle width with pallet 800 x 1200 long (Wa + R + a)

ast3 (mm)

3400

per

Forman

C

e

5.1 Travel speed with/without load

km/h

10,1 / 10,4

5.2 lift speed with/without load (cab)

m/s

0,15 /0,20

5.2 lift speed with/without load (sl)

m/s

-

5.3 lowering speed with/without load (cab)

m/s

0,28 /0,24

5.3 lowering speed with/without load (sl)

m/s

-

5.7 Gradeability with/without load

%

5 / 8

5.8

Max. gradeability with/without load

%

5 / 8

5.9 acceleration time (10 mt ) with/without load 

(8)

s

5,5 / 7,5

5.10 service Brake

el.magnetic

eL

eC

tri

mot

ors

6.1 drive motor, s2 60 minute rating

kw

4

6.2 lift motor, s3 15% rating

kw

3

6.3 Battery according to din 43531/35/36 a,B,c, no

din 43535 B

6.4 Battery voltage/capacity at 5 hours rate

V/ah

24 / 560

6.5

Battery weight (+/- 5%)

kg

480

6.6 consumpions according to Vdi cycle

kwh/h

2,38

ot

H

er

8.1 drive control

ac ~ mosfet

8.4

sound level t the driver’s ear according to din12053

dB (a)

< 70

note:

(1) 

note for sl model:

With Fem carriage and forks 80 x 30 mm + 20 mm

With Fem carriage and forks 100 x 35 mm + 25 mm 

(2)

 note for models with over head Guard: with lift interrup mounted on 

Over Head Guard h6 + 80 mm

(3) 

Note for SL model: with Fem carriage and Forks 80x30 h13 = 35 mm

 

with Fem carriage and Forks 100x35 h13 = 40 mm

(4)

 Note for SL model: with Fem carriage b2 = 800 mm

5)

 note for sl model: 

Available also Fem carriage and fork size 80x30 con 600 Kg with  600 mm, 800 Kg 

with  500 mm,  1000 Kg with  400 mm and 100x35 with  1000 Kg and 600 mm

(6)

 Note for SL model: with Fem carriage b3 = 800 mm

(7)

 Note for SL model: with Fem carriage and Forks 80x30 b5 = 753 mm

with Fem carriage and Forks 100x35 b5 = 773 mm

(8)

 acceleration 3 presetted values available selected directed by the operator (soft, 

medium, hard)

Summary of Contents for C457

Page 1: ...Hyster C457 K1 0L AC Forklift...

Page 2: ...Revision 0 04 2010 Technical information for Hyster customer care centres This manual is addressed to the skilled technicians of Hyster service network C457 K1 0L Part n 4006755...

Page 3: ...12 K1 0L SL K1 0L WP These procedures require specific technical knwoledge and they must be carried out only by qualified and trained staff Please read this manual carefully in order to prevent damag...

Page 4: ...ry maintenance Always refer to the index with the numbered black bands in order to go to the desired section SYMBOLS It indicates the presence of a danger that can cause accidents to people or damage...

Page 5: ...y the truck flat and block it If it is necessary to carry out the work on slopes block the truck and bring it in a flat area as soon as possible within a certain safety limit Disconnect the batteries...

Page 6: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 7: ...ng ropes of proper dimensions As far as the hanging ropes are con cerned take into consideration the lifting angle and the unbalance of the load The hooks of the hanging ropes must have a proper size...

Page 8: ...00 11200 6400 arancio 300 10000 20000 14000 8000 Coefficient 1 2 1 4 0 8 Colour Working capacity kg viola 1000 2000 1400 800 verde 2000 4000 2800 1600 giallo 3000 6000 4200 2400 grigio 4000 8000 5600...

Page 9: ...e 2000 2800 4200 4200 giallo 3000 3800 6300 6300 grigio 4000 5600 8400 8400 rosso 5000 6600 9800 10500 Coefficient 1 1 4 2 1 2 1 Hanging rope capacity table Working capacity the working capacity is ca...

Page 10: ...TORQUE Nm Class 8 Class 10 M 3 4 5 2 M 4 7 9 15 M 5 12 14 14 8 M 6 17 2 20 9 M 8 31 8 38 1 M 10 50 5 60 3 M 12 74 2 88 5 M 14 101 2 120 8 M 16 138 2 164 9 M 18 176 6 203 5 M 20 225 4 259 7 M 22 278 8...

Page 11: ...30 18 42 3 4 16 8 50 30 70 7 8 14 10 69 44 94 1 1 16 12 12 98 63 133 1 3 16 12 14 118 73 163 1 5 16 12 16 140 90 190 1 5 8 12 20 210 135 285 1 7 8 12 24 290 200 380 2 1 2 12 32 450 300 600 ROTARY FEMA...

Page 12: ...ic system it is necessary to remove any possible residual pressures inside it To lower the forks to the ground Open valve A by using the supplied hexagonal wrench in order to di scharge the residual p...

Page 13: ...is necessary to check the conditions of the pipes First of all check if the type the size the reference code and the length are correct and then make sure that there are no impurities obstructions bub...

Page 14: ...12 SERVICE PREFACE...

Page 15: ...3 4 6 8 7 5 9 10 11 SECTION INDEX Installation and settings Diagnostic Electric system Frame mechanics Cabin mechanics Mast mechanics Hydraulic system Reduction unit Braking system Routine maintenanc...

Page 16: ...14 SERVICE PREFACE...

Page 17: ...d k1 0l 12 SL 11 Technical features of the truck mod k1 0l fp 13 Technical features mod k1 0l 32 36 40 44 48 SL 15 Technical features mod k1 0l 32 36 40 44 48 wp 17 TRUCK AND LOAD IDENTIFICATION DATA...

Page 18: ...onic controls Hydraulic system On trucks in the K10L series the 3 kW pump motor provides high level performance thanks to the ON OFF and proportional solenoid valves for the fork cab lifting lowering...

Page 19: ...at any point the PERSON PRESENT sensor is activated In addition it has nameplates identifying the serial number and the residual loads and they are located over the operator s backrest Machine compos...

Page 20: ...been designed so that when pressure is applied at any point the PERSON PRESENT sensor is activated Machine composed of the lifting platform with forks secured to the pla tform structure with lifting...

Page 21: ...5 PRESENTATION SERVICE Technical features mod k1 0l 17 sl k1 0l 1860 sl...

Page 22: ...width with pallet 800x1200 lengthwise VDI 2198 Ast mm 1000 1000 4 35 Turning radius Wa mm 1640 1640 4 42 Transfer aisle width with pallet 800 x 1200 long Wa R a Ast3 mm 3200 3270 PERFORMANCE 5 1 Trav...

Page 23: ...7 PRESENTATION SERVICE Technical features mod k1 0l 17 wp...

Page 24: ...200 lengthwise VDI 2198 Ast mm 1196 4 35 Turning radius Wa mm 1640 4 42 Transfer aisle width with pallet 800 x 1200 long Wa R a Ast3 mm 3400 PERFORMANCE 5 1 Travel speed with without load km h 10 1 10...

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