background image

8

 

DRIVING TORQUE OF SCREWS, NUTS AND CONNECTORS

Before the disassembly of the various parts 
and of the bolts and screws, read carefully 
the instructions below.

To tighten the screws use the product LOCTITE 270 in 
order to ensure  the safety of the threaded couplings.

If it is not possible to loosen the screws because this 
product is used, do not add extensions to the tools, but 
heat the area (maximum 50°C) in oder to eliminate the 
effect of LOCTITE 270.

In the above-mentioned cases use a small quantity of  
LOCTITE 270 in the assembly phase (30% of the con-
nection surface).

The  driving  torque  with  which  the  threaded  couplings 
are tightened is very important to ensure the safety of 
the truck connection.

The bolts and nuts and the corresponding driving torques 
are shown in the tables on this page.

Nominal

diameter

        DRIVING TORQUE Nm

Class 8

Class 10

M 3

4

5.2

M 4

7

9.15

M 5

12.14

14.8

M 6

17.2

20.9

M 8

31.8

38.1

M 10

50.5

60.3

M 12

74.2

88.5

M 14

101.2

120.8

M 16

138,2

164.9

M 18

176.6

203.5

M 20

225.4

259.7

M 22

278.8

321.2

M 24

324.8

374.2

M 27

422.3

486.5

M 30

516.1

594.7

Preloading 

N

              DRIVING TORQUE Nm

Class 5.8

Class 8.8

Class 10.9

M 4

0.7

7

3

2400

1.92

1.44

3.07

2.3

4.17

3.13

M 5

0.8

8

4

3880

3.88

2.91

6.2

4.65

8.43

6.33

M 6

1

10

5

5490

6.58

4.94

10.5

7.9

14.3

10.8

M 8

1.25

13

6

9990

16

12

25.6

19.2

34.8

26.1

M 8

1

13

6

10700

17.1

12.8

27.4

20.5

37.3

27.9

M 10

1.5

16

8

15825

31.7

23.8

51

38

69

52

M 10

1.25

16

8

16700

33.4

25.1

53

40.1

73

55

M 12

1.75

18

10

23025

55

41.4

88

66

120

90

M 12

1.25

18

10

25150

60

45.3

96

72

130

98

M 14

2

21

12

31400

88

66

140

105

190

145

M 14

1.5

21

12

34125

96

72

155

115

210

155

M 16

2

24

14

42850

135

105

220

165

300

225

M 16

1.5

24

14

45600

145

110

235

175

320

240

M 20

2.5

30

17

66875

270

200

430

320

580

435

M 20

1.5

30

17

74250

295

225

475

355

650

485

= with lubricant

SERVICE

PREFACE

Summary of Contents for C457

Page 1: ...Hyster C457 K1 0L AC Forklift...

Page 2: ...Revision 0 04 2010 Technical information for Hyster customer care centres This manual is addressed to the skilled technicians of Hyster service network C457 K1 0L Part n 4006755...

Page 3: ...12 K1 0L SL K1 0L WP These procedures require specific technical knwoledge and they must be carried out only by qualified and trained staff Please read this manual carefully in order to prevent damag...

Page 4: ...ry maintenance Always refer to the index with the numbered black bands in order to go to the desired section SYMBOLS It indicates the presence of a danger that can cause accidents to people or damage...

Page 5: ...y the truck flat and block it If it is necessary to carry out the work on slopes block the truck and bring it in a flat area as soon as possible within a certain safety limit Disconnect the batteries...

Page 6: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 7: ...ng ropes of proper dimensions As far as the hanging ropes are con cerned take into consideration the lifting angle and the unbalance of the load The hooks of the hanging ropes must have a proper size...

Page 8: ...00 11200 6400 arancio 300 10000 20000 14000 8000 Coefficient 1 2 1 4 0 8 Colour Working capacity kg viola 1000 2000 1400 800 verde 2000 4000 2800 1600 giallo 3000 6000 4200 2400 grigio 4000 8000 5600...

Page 9: ...e 2000 2800 4200 4200 giallo 3000 3800 6300 6300 grigio 4000 5600 8400 8400 rosso 5000 6600 9800 10500 Coefficient 1 1 4 2 1 2 1 Hanging rope capacity table Working capacity the working capacity is ca...

Page 10: ...TORQUE Nm Class 8 Class 10 M 3 4 5 2 M 4 7 9 15 M 5 12 14 14 8 M 6 17 2 20 9 M 8 31 8 38 1 M 10 50 5 60 3 M 12 74 2 88 5 M 14 101 2 120 8 M 16 138 2 164 9 M 18 176 6 203 5 M 20 225 4 259 7 M 22 278 8...

Page 11: ...30 18 42 3 4 16 8 50 30 70 7 8 14 10 69 44 94 1 1 16 12 12 98 63 133 1 3 16 12 14 118 73 163 1 5 16 12 16 140 90 190 1 5 8 12 20 210 135 285 1 7 8 12 24 290 200 380 2 1 2 12 32 450 300 600 ROTARY FEMA...

Page 12: ...ic system it is necessary to remove any possible residual pressures inside it To lower the forks to the ground Open valve A by using the supplied hexagonal wrench in order to di scharge the residual p...

Page 13: ...is necessary to check the conditions of the pipes First of all check if the type the size the reference code and the length are correct and then make sure that there are no impurities obstructions bub...

Page 14: ...12 SERVICE PREFACE...

Page 15: ...3 4 6 8 7 5 9 10 11 SECTION INDEX Installation and settings Diagnostic Electric system Frame mechanics Cabin mechanics Mast mechanics Hydraulic system Reduction unit Braking system Routine maintenanc...

Page 16: ...14 SERVICE PREFACE...

Page 17: ...d k1 0l 12 SL 11 Technical features of the truck mod k1 0l fp 13 Technical features mod k1 0l 32 36 40 44 48 SL 15 Technical features mod k1 0l 32 36 40 44 48 wp 17 TRUCK AND LOAD IDENTIFICATION DATA...

Page 18: ...onic controls Hydraulic system On trucks in the K10L series the 3 kW pump motor provides high level performance thanks to the ON OFF and proportional solenoid valves for the fork cab lifting lowering...

Page 19: ...at any point the PERSON PRESENT sensor is activated In addition it has nameplates identifying the serial number and the residual loads and they are located over the operator s backrest Machine compos...

Page 20: ...been designed so that when pressure is applied at any point the PERSON PRESENT sensor is activated Machine composed of the lifting platform with forks secured to the pla tform structure with lifting...

Page 21: ...5 PRESENTATION SERVICE Technical features mod k1 0l 17 sl k1 0l 1860 sl...

Page 22: ...width with pallet 800x1200 lengthwise VDI 2198 Ast mm 1000 1000 4 35 Turning radius Wa mm 1640 1640 4 42 Transfer aisle width with pallet 800 x 1200 long Wa R a Ast3 mm 3200 3270 PERFORMANCE 5 1 Trav...

Page 23: ...7 PRESENTATION SERVICE Technical features mod k1 0l 17 wp...

Page 24: ...200 lengthwise VDI 2198 Ast mm 1196 4 35 Turning radius Wa mm 1640 4 42 Transfer aisle width with pallet 800 x 1200 long Wa R a Ast3 mm 3400 PERFORMANCE 5 1 Travel speed with without load km h 10 1 10...

Reviews: