5.
Position the handle shaft assembly into the handle.
NOTE:
The pins are a slight press fit to the handle and
may require slight tapping with a hammer and punch to in-
stall.
6.
Install the handle shaft pins through the handle, shims,
and into the ends of the handle shaft. Ensure the butter-
fly actuators rotate freely.
7.
Install the retaining pin in the link at the throttle sensor
end of the link.
8.
Install the retaining rings removed during disassembly
into the handle. Replace the retaining rings if the rings
show any sign of damage.
9.
Install the top cover assembly. See Install Top Cover
in this section.
Install Throttle Sensor Assembly
1.
Install the outer cam shaft bushing into the mounting
bracket.
2.
Install the cam and spring assembly removed during
disassembly. Insert the spring end into the outer bush-
ing and spread the spring tangs over the tab on the
mounting bracket.
3.
While holding the cam shaft in place, slide the inner
bushing over the shaft and install into the mounting
bracket.
4.
Apply a light coating of white lithium grease onto the
throttle return spring.
5.
Apply a light coating of white lithium grease to both
ends of the link and maneuver the link into the throttle
sensor assembly and the handle shaft sleeve. Install the
retaining pin into the link and the throttle sensor end of
the link.
6.
Install the throttle sensor to the base using the cap-
screws, washers, and nuts removed during disassem-
bly. Ensure the tang on the sensor aligns correctly with
the shaft on the bottom assembly.
7.
Torque the capscrews to 2 N•m (17.7 lbf in).
8.
Install the wiring connector into the base of the throttle
sensor.
9.
Install the two capscrews and washers to retain the sen-
sor assembly to the handle base.
10.
Operate the linkage to ensure there is no binding.
11.
Install the top cover. See Install Top Cover in this sec-
tion.
Install Function Switches
1.
Slide each switch into its mounting slot in the switch
mount.
NOTE:
The retaining pin must be installed from the bot-
tom of the switch mount.
2.
Install the retaining pin for the traction reversing
switch into the switch mount.
3.
Spread the retaining pin legs and ensure the legs lay as
flat as possible against the top of the switch mount for
correct fit up with the switch retainer.
4.
Install two of the mounting tabs on one side of the
switch mount into the corresponding mounting slots of
the switch retainer.
5.
Snap the opposite side tabs into the switch retainer.
6.
Reconnect any wiring disconnected during disassem-
bly.
7.
Install top cover. See Install Top Cover in this section.
Install Top Cover
1.
Reconnect any wiring disconnected during disassem-
bly.
2.
Install the traction reversing switch actuator and
springs into the top cover. The springs mount between
the actuator and the front of the switch retainer plate.
See Figure 18 for position of actuator.
Control Handle (HD Option)
2200 SRM 1640
18
