Hypro HY160 Operation Manual Download Page 28

Limited Warranty on PowerPro Gasoline Engines

Hypro warrants to the original purchaser of its PowerPro gasoline engine to be free from defects in material and workmanship

under normal use for the period of one (1) year from the date of purchase.  This warranty does not cover freight damage, normal

wear and tear, or damage caused by misapplication, lack of routine maintenance, negligence, alterations, or repair that affects

the performance or reliability of the engine (see limitations and exclusions listed below). The repair or replacement of any part or

parts under this Limited Warranty shall not extend the terms of the warranty beyond the original warrantable period.

THIS WARRANTY IS EXCLUSIVE. HYPRO MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, INCLUDING BUT NOT

LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

Hypro’s obligation under this warranty is, at Hypro’s option, to either repair or replace free of charge, any part, or parts of the

engine upon return of the entire product to the Hypro factory in accordance with the return procedures set forth below. 

THIS IS

THE EXCLUSIVE REMEDY FOR ANY BREACH OF WARRANTY.

LIMITATIONS AND EXCLUSIONS

: This Limited Warranty shall not apply to:

1.

Bent or broken crankshaft or damage caused by vibration related to a bent or broken crankshaft. Also, damage caused by

loose engine mounting bolts or improper or imbalanced accessories.

2

. Repairs required because of prolonged storage including damage caused by old or contaminated fuel in the fuel tank, fuel

lines or carburetor, sticky valves or corrosion and rust of engine parts.

3

. Repair required due to overheating. Common causes of overheating are clogged or damaged flywheel, fan, inlet air passages,

cooling fins or air shrouds.

4

. Damaged or broken parts caused by low oil levels or dirty or improper grade of motor oil.

5

. Engine tune-ups and normal maintenance services including, but not limited to, fuel and lubricating oil, valve adjustments and

normal replacement of service items.

6

. Dirt or grit related wear caused by improper air cleaner maintenance. The damages include but not limited to worn pistons,

piston rings, cylinders, valves, valve guides, carburetors and other internal components.

7

. Engines that have been serviced or repaired with parts or components not manufactured or approved by Hypro.

8

. Engines that have been serviced by someone other than Hypro or its dealerships.

9

. Instances when normal use has worn out the component or a engine without any signs of breakage or defects. 

IN NO EVENT SHALL HYPRO BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND,

WHETHER FOR BREACH OF ANY WARRANTY, FOR NEGLIGENCE, ON THE BASIS OF STRICT LIABILITY, OR OTHERWISE.

Return Procedures

All engines must be flushed of any flammable liquids before being shipped* to Hypro for service or warranty

consideration.

For technical or application assistance, call the

Hypro Technical/Application number: 1-800-PowerPro (800-769-3777). 

To obtain service, warranty assistance, or a Return Merchandise Authorization number, call the Hypro Service and

Warranty number: 1-800-468-3428; or call the Hypro Service and Warranty FAX: (651) 766-6618. 

Be prepared to give Hypro full details of the problem, including the following information: 

1

. Model number, date and the company from whom you purchased your PowerPro engine.

2

. Approximate number of hours on the engine.

3

. In what application the engine is currently being used.

4

. Maintenance that has been done on the engine prior to failure.

Hypro may request additional information to help determine the cause of failure. 

Contact the factory to receive a return

material authorization number (RMA) before sending the product. The customer is responsible for all transportation

charges related to warranty work. If found warrantable, returned product(s) will be sent back to the customer at Hypro’s

expense. Non-warrantable items will be evaluated and an estimate of repair will be sent to the customer.

Please send products back prepaid to:

HYPRO

Attention: Service Department

375 Fifth Avenue NW

New Brighton, Minnesota 55112

* Carriers, including U.S.P.S., airlines, UPS, ground freight, etc., require specific identification of any hazardous materials being shipped. 

Failure to do so may result in a substantial fine and/or prison term. Check with your shipping company for specific instructions.

Hypro 2007

Printed in USA

Summary of Contents for HY160

Page 1: ...41 0044 5 8 threaded shaft HY200 6 5 hp 2541 0045 3 4 keyed shaft 2541 0046 5 8 threaded shaft HY270 9 0 hp 2541 0047 1 keyed shaft HY390 13 0 hp 2541 0048 1 keyed shaft 2541 0049 1 keyed shaft w elec...

Page 2: ...S MANUAL CAREFULLY Pay special attention to these symbols and any instructions that follow Indicates serious injury or death will result if instructions are not followed Indicates a strong possibility...

Page 3: ...er smoke near gasoline and keep other flames and sparks away Always store gasoline in an approved con tainer If any fuel is spilled make sure the area is dry before starting the engine Hot Exhaust The...

Page 4: ...4 Components Control Locations...

Page 5: ...e Switch The engine switch enables and disables the ignition system The engine switch must be in the ON posi tion for the engine to run Turning the engine switch to the OFF position stops the engine C...

Page 6: ...excessive dirt or debris especially around the muffler and recoil starter Look for signs of damage Check that all shields and covers are in place and all nuts bolts and screws are tightened Check the...

Page 7: ...choke lever to the CLOSE position To restart a warm engine leave the choke lever in the OPEN position Some engine applications use a remotely mounted choke control rather than the engine mounted chok...

Page 8: ...with the equipment powered by this engine STOPPING THE ENGINE To stop the engine in an emergency simply turn the engine switch to the OFF position Under normal conditions use the following procedure 1...

Page 9: ...ons are as follows Note We cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task Failure to properly f...

Page 10: ...ide a building where gasoline fumes may reach flames or sparks Keep gasoline away from appliance pilot lights barbe cues electric appliances power tools etc Maintenance MAINTENANCE SCHEDULE REGULAR SE...

Page 11: ...er neck Check the oil level shown on the dipstick 3 If the oil level is low fill to the edge of the oil filler hole with the recommended oil 4 Screw in the filler cap dipstick securely Running the eng...

Page 12: ...label on the oil container We recom mend that you use API SERVICE Category SG or SH oil AIR FILTER INSPECTION Remove the air cleaner cover and inspect the filter Clean or replace dirty filter elements...

Page 13: ...eft in the foam 1 Using a moist rag wipe dirt from the inside of the air cleaner base and cover Be careful to prevent dirt from entering the air duct that leads to the car buretor 2 Place the foam air...

Page 14: ...ark plug wrench 3 Inspect the spark plug Replace it if the elec trodes are worn or if the insulator is cracked or chipped 4 Measure the spark plug electrode gap with a suitable gauge The gap should be...

Page 15: ...er to cool before servicing the spark arrester 1 Remove the three 4 mm screws from the exhaust deflector and remove the deflector 2 Remove the four 5 mm screws from the muffler protector and remove th...

Page 16: ...fuel tank is partially or completely filled The air in a partially filled fuel tank promotes fuel deterioration Very warm storage temperatures accelerate fuel deterioration Fuel deterioration problems...

Page 17: ...age With the engine and exhaust system cool cover the engine to keep out dust A hot engine and exhaust system can ignite or melt some materials Do not use sheet plastic as a dust cover A nonporous cov...

Page 18: ...perly gapped Spark plugs wet with fuel Dry and reinstall spark plugs flooded engine Start engine with throttle lever in FAST position 5 Other conditions Fuel filter clogged carburetor Replace or repai...

Page 19: ...riously injuring anyone nearby Keep all sparks open flames and smoking materials away from the battery 1 Connect the battery positive cable to the starter solenoid terminal as shown 2 Connect the batt...

Page 20: ...dealer return the carburetor to original factory specifications Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound These gaso lines are collectively refer...

Page 21: ...factured to the same standards as the original parts so you can be confident of their performance The use of replacement parts that are not of the original design and quality may impair the effective...

Page 22: ...22 Specifications...

Page 23: ...23 Engine Replacement Parts...

Page 24: ...24 Wiring Diagrams...

Page 25: ...25 Wiring Diagrams Engine Type with Oil Alert and without Electric Starting...

Page 26: ...correct procedure seriously injuring anyone nearby Keep all sparks open flames and smoking materials away from the battery Check the electrolyte level to be sure that it is between the marks on the ca...

Page 27: ...27 Notes...

Page 28: ...damages include but not limited to worn pistons piston rings cylinders valves valve guides carburetors and other internal components 7 Engines that have been serviced or repaired with parts or compon...

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