Hypro HY160 Operation Manual Download Page 21

21

EMISSION CONTROL SYSTEM
INFORMATION 
Source of Emissions

The combustion process produces carbon monox-
ide, oxides of nitrogen, and hydrocarbons. Control
of hydrocarbons and oxides of nitrogen is very
important because, under certain conditions, they
react to form photochemical smog when subjected
to sunlight. Carbon monoxide does not react in the
same way, but it is toxic. 

This utilizes lean carburetor settings and other sys-
tems to reduce the emissions of carbon monoxide,
oxides of nitrogen and hydrocarbons. 

Tampering and Altering 

Tampering with or altering the emission control sys-
tem may increase emissions beyond the legal limit.
Among those acts that constitute tampering are: 

• Removal or alteration of any part of the intake,
fuel or exhaust systems. 

• Altering or defeating the governor linkage or
speed-adjusting mechanism to cause the engine to
operate outside its design parameters. 

Problems that may Affect Emissions 

If you are aware of any of the following symptoms,
have your engine inspected and repaired by your
servicing dealer.

• Hard starting or stalling after starting 
• Rough idle 
• Misfiring or backfiring under load
• Afterburning (backfiring)
• Black exhaust smoke or high fuel consumption

Replacement Parts 

The emission control systems on your engine were
designed, built. We recommend the use of genuine
parts whenever you have maintenance done.
These original-design replacement parts are manu-
factured to the same standards as the original
parts, so you can be confident of their performance.
The use of replacement parts that are not of the
original design and quality may impair the effective-
ness of your emission control system. 

A manufacturer of an aftermarket part assumes the
responsibility that the part will not adversely affect
emission performance. The manufacturer or
rebuilder of the part must certify that use of the part
will not result in a failure of the engine to comply
with emission regulations. 

Maintenance 

Follow the maintenance schedule. Remember that
this schedule is based on the assumption that your
machine will be used for its designed purpose.
Sustained high-load or high-temperature operation,
or use in unusually wet or dusty conditions, will
require more frequent service. 

Engine Tune-up

ITEM

SPECIFICATION

Spark plug gap

0.028-0.031 in

(0.70-0.80 mm)

Valve clearance

IN: 0.15±0.02 mm (cold)

EX: 0.20±0.02 mm (cold)

Other specifications

No other adjustments needed

CONSUMER INFORMATION 

For technical assistance, contact the Hypro
Technical/Application Department by phone at 
1-800-PowerPro (800-769-3777) or by email at
[email protected].

QUICK REFERENCE INFORMATION 

Engine Oil 

Type 

SAE 10W-30, API SG or SH, 
for general use

Capacity

2541-0043 thru 0046 0.6 L (0.63 qt)
2541-0047 thru 0051 1.1 L (1.2 qt)

Spark Plug 

Type 

LD - F7RTC or NGK – BPR6ES

Gap 

0.028 - 0.031 in (0.70 - 0.80 mm) 

Carburetor 

Idle speed

1400±150 rpm

Maintenance  Each use

Check engine oil. Check air filter.

First 20 hours Change engine oil. 

Subsequent  Refer to the maintenance 

schedule.

Technical & Consumer Information

Summary of Contents for HY160

Page 1: ...41 0044 5 8 threaded shaft HY200 6 5 hp 2541 0045 3 4 keyed shaft 2541 0046 5 8 threaded shaft HY270 9 0 hp 2541 0047 1 keyed shaft HY390 13 0 hp 2541 0048 1 keyed shaft 2541 0049 1 keyed shaft w elec...

Page 2: ...S MANUAL CAREFULLY Pay special attention to these symbols and any instructions that follow Indicates serious injury or death will result if instructions are not followed Indicates a strong possibility...

Page 3: ...er smoke near gasoline and keep other flames and sparks away Always store gasoline in an approved con tainer If any fuel is spilled make sure the area is dry before starting the engine Hot Exhaust The...

Page 4: ...4 Components Control Locations...

Page 5: ...e Switch The engine switch enables and disables the ignition system The engine switch must be in the ON posi tion for the engine to run Turning the engine switch to the OFF position stops the engine C...

Page 6: ...excessive dirt or debris especially around the muffler and recoil starter Look for signs of damage Check that all shields and covers are in place and all nuts bolts and screws are tightened Check the...

Page 7: ...choke lever to the CLOSE position To restart a warm engine leave the choke lever in the OPEN position Some engine applications use a remotely mounted choke control rather than the engine mounted chok...

Page 8: ...with the equipment powered by this engine STOPPING THE ENGINE To stop the engine in an emergency simply turn the engine switch to the OFF position Under normal conditions use the following procedure 1...

Page 9: ...ons are as follows Note We cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task Failure to properly f...

Page 10: ...ide a building where gasoline fumes may reach flames or sparks Keep gasoline away from appliance pilot lights barbe cues electric appliances power tools etc Maintenance MAINTENANCE SCHEDULE REGULAR SE...

Page 11: ...er neck Check the oil level shown on the dipstick 3 If the oil level is low fill to the edge of the oil filler hole with the recommended oil 4 Screw in the filler cap dipstick securely Running the eng...

Page 12: ...label on the oil container We recom mend that you use API SERVICE Category SG or SH oil AIR FILTER INSPECTION Remove the air cleaner cover and inspect the filter Clean or replace dirty filter elements...

Page 13: ...eft in the foam 1 Using a moist rag wipe dirt from the inside of the air cleaner base and cover Be careful to prevent dirt from entering the air duct that leads to the car buretor 2 Place the foam air...

Page 14: ...ark plug wrench 3 Inspect the spark plug Replace it if the elec trodes are worn or if the insulator is cracked or chipped 4 Measure the spark plug electrode gap with a suitable gauge The gap should be...

Page 15: ...er to cool before servicing the spark arrester 1 Remove the three 4 mm screws from the exhaust deflector and remove the deflector 2 Remove the four 5 mm screws from the muffler protector and remove th...

Page 16: ...fuel tank is partially or completely filled The air in a partially filled fuel tank promotes fuel deterioration Very warm storage temperatures accelerate fuel deterioration Fuel deterioration problems...

Page 17: ...age With the engine and exhaust system cool cover the engine to keep out dust A hot engine and exhaust system can ignite or melt some materials Do not use sheet plastic as a dust cover A nonporous cov...

Page 18: ...perly gapped Spark plugs wet with fuel Dry and reinstall spark plugs flooded engine Start engine with throttle lever in FAST position 5 Other conditions Fuel filter clogged carburetor Replace or repai...

Page 19: ...riously injuring anyone nearby Keep all sparks open flames and smoking materials away from the battery 1 Connect the battery positive cable to the starter solenoid terminal as shown 2 Connect the batt...

Page 20: ...dealer return the carburetor to original factory specifications Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound These gaso lines are collectively refer...

Page 21: ...factured to the same standards as the original parts so you can be confident of their performance The use of replacement parts that are not of the original design and quality may impair the effective...

Page 22: ...22 Specifications...

Page 23: ...23 Engine Replacement Parts...

Page 24: ...24 Wiring Diagrams...

Page 25: ...25 Wiring Diagrams Engine Type with Oil Alert and without Electric Starting...

Page 26: ...correct procedure seriously injuring anyone nearby Keep all sparks open flames and smoking materials away from the battery Check the electrolyte level to be sure that it is between the marks on the ca...

Page 27: ...27 Notes...

Page 28: ...damages include but not limited to worn pistons piston rings cylinders valves valve guides carburetors and other internal components 7 Engines that have been serviced or repaired with parts or compon...

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