Powermax30
Field Service Bulletin 805260
9
T30v Torch Lead Replacement
Install the torch onto the new lead
1.
Thread the torch body onto the new torch lead with the 8 mm (5/16 inch) and 10 mm (3/8 inch) wrenches.
2.
Connect the blue and orange wires from the new lead to the cap-sensor switch.
3.
Connect the purple and orange wires into the start switch.
4.
Use a screwdriver and a 6 mm (1/4 inch) nut driver (or adjustable wrench) to tighten the screw that attaches the
torch power wire to the torch body until the terminal is snug against the plunger.
5.
Adjust the ring terminal so that the seam faces away from the screw and the cable rests about 15 degrees above
horizontal.
6.
Lay the right side of the handle on a flat surface with the inside facing up.
7.
Press the start switch onto the two mounting posts, and position the wires below the slot for the gas fitting.
8.
Lay the cap-sensor switch’s wires and wire connector above the start switch with the wires positioned above the slot
for the gas hose’s fitting.
9.
Press the torch body into the torch handle with the gas hose fitting’s flange aligned with the slot in the handle.
1
2
3
5
4
1
Cap-sensor switch’s post hole
2
Cap-sensor switch’s mounting post
3
Trigger’s pivot hole
4
Start switch’s posts
5
Slot for the gas hose fitting’s flange
