Hypertherm powermax900 Installation Manual Download Page 2

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600 Volt Conversion

Kit: 128312

Installation Manual

IM-320

(P/N 803200)

HYPERTHERM and POWERMAX are trademarks of Hypertherm, Inc. and may be

registered in the United States and/or other countries

Revision 0 June, 1998

HYPERTHERM, Inc.

P.O. Box 5010

Hanover, New Hampshire 03755-5010

Tel.: (603) 643-3441

Fax: (603) 643-5352

http://www.hypertherm.com

email:[email protected]

Summary of Contents for powermax900

Page 1: ...600 Volt Conversion Installation Manual 803200 Rev 0 ...

Page 2: ...Rights Reserved HYPERTHERM and POWERMAX are trademarks of Hypertherm Inc and may be registered in the United States and or other countries Revision 0 June 1998 HYPERTHERM Inc P O Box 5010 Hanover New Hampshire 03755 5010 Tel 603 643 3441 Fax 603 643 5352 http www hypertherm com email info hypertherm com ...

Page 3: ...anization ETSO Technologiepark Hanau Rodenbacher Chaussee 6 D 63457 Hanau Wolfgang Germany Tel 49 6181 58 2100 Fax 49 6181 58 2134 Hypertherm Singapore Pte Ltd No 19 Kaki Bukit Road 2 K B Warehouse Complex Singapore 417847 Republic of Singapore Tel 65 841 2489 Fax 65 841 2490 Hypertherm U K 9 Berkeley Court Manor Park Runcorn Cheshire England WA7 1TQ Tel 44 1928 579 074 Fax 44 1928 579 604 Hyperth...

Page 4: ...1 1 600V Installation Manual SPECIFICATIONS Section 1 SPECIFICATIONS In this section Introduction 1 2 Specifications 1 2 600 Volt Powermax900 Power Supply 1 2 ...

Page 5: ...rmax800 specifications 600 Volt Powermax900 Power Supply Rated Open Circuit Voltage OCV U0 300VDC Rated Output Current I2 20 50 amps Rated Output Voltage U2 120VDC Duty Cycle X 40 C 50 I2 55A U2 120V See data tag on power supply for more information on duty cycle Ambient temperature duty cycle Power supplies will operate between 14 and 104 F 10 and 40 C Power supplies operated in an ambient temper...

Page 6: ...ng Power Supply Bracket to Powermax900 Chassis 2 6 Attaching 600V Transformer Case Assembly to Powermax900 Chassis 2 8 Switching Voltage Configuration to 480V 2 9 Hooking Up the Three Phase Transformer Secondary Power Cord from 600V Transformer Case Assembly to Powermax900 2 10 Choosing Plug Power Cord and Line Disconnect Box Fuse 2 11 Power Cord Plug 2 11 Power Cord 600V 2 11 Line Voltage Disconn...

Page 7: ...max900 chassis 3 Attaching the 600V case assembly to the Powermax900 chassis 4 Switching the power supply voltage configuration to 480V 5 Hooking up the three phase transformer secondary power cord from the 600V transformer case assembly to the Powermax900 6 Choosing the plug power cord and line disconnect box fuse WARNING THE 208 240 480V POWERMAX900 POWER SUPPLY IS SET UP TO OPERATE AT 240V WITH...

Page 8: ...600V INSTALLATION 600V Installation Manual 2 3 Figure 2 1 Powermax900 600V Power Supply Assembled ...

Page 9: ...ed wheel 5 Slide the axle through both holes in the rear of the transformer case assembly 6 Slide the second 008973 shoulder washer over the end of the axle with the smaller diameter end of the washer facing the transformer case 7 Slide the second 027057 wheel onto the axle 8 Snap the second 027249 retaining ring on the end of the axle to secure the second wheel Caster Installation 1 Attach the 02...

Page 10: ...gure 2 3 Wheels and Casters Installed on 600V Transformer Case Figure 2 2 Wheel and Caster Installation 027249 Retaining ring 008973 Shoulder washer 027299 Caster 075470 10 32 screws 8 004672 Axle 075174 10 32 star washers 8 027057 Wheel 027057 Wheel ...

Page 11: ...h to OFF position and remove power cord from line disconnect box Figure 2 4 Removal of Power Cord from Powermax900 Power Supply Loosen 2 screws on power cord strain relief Remove screws to remove line cord rear panel and expose link box 2 Remove power cord from line disconnect box or from receptacle 3 Remove power cord from power supply See Figure 2 4 3 1 Loosen the 2 screws on the power cord stra...

Page 12: ...supply bracket against the bottom of the power supply as shown in Figure 2 5 and fasten with the 075470 10 32 screws 075174 star washers and 075160 kepnuts in 12 locations Note The Powermax800 chassis does not require the 075160 kepnuts Figure 2 5 Attaching 600V Power Supply Bracket to Powermax Chassis 001568 Power supply bracket 075160 Kepnuts on inside 12 075174 Star washers 12 075470 Screws 12 ...

Page 13: ...cord side of the transformer case 3 Carefully set down the Powermax onto the transformer case assembly 4 Fasten the Powermax to the transformer case assembly by screwing in the 075467 8 32 screws in 10 locations 5 Thread the transformer secondary power cord shorter cord through the strain relief of the line cord rear panel Figure 2 6 Attaching 600V Transformer Case Assembly to Powermax900 Chassis ...

Page 14: ... moving the voltage link wire Black to the position shown in Figure 2 7 Figure 2 7 Switching Voltage Configuration to 480V TB2 TB3 480V Black GND White 2 Configure TB3 with one jumper linked in the position shown in Figure 2 7 3 Secure unused link jumper in the clip located in the link box Jumper Link Box ...

Page 15: ...ECTED EXACTLY AS SHOWN ABOVE AS A PRECAUTION CHECK CONTINUITY FROM POWER SUPPLY ENCLOSURE TO INCOMING GROUND WIRE BEFORE CONNECTING TO POWER TB1 Link Box Conductor Color L1 Black L2 White L3 Red Ground Green White Black Red Green Figure 2 8 Connecting the Transformer Secondary Power Cord from 600V Transformer Case to Powermax900 3 Connect the rear panel to the Powermax900 power supply and secure w...

Page 16: ...commended Power Cord Gauge Size AWG Voltage Current to 10 ft 10 25 ft 25 50 ft 50 100 ft 100 150 ft 600 VAC 8 amps 12 12 12 12 10 The 600Volt conversion is now complete See the Powermax Operator Manual for further instructions to setup operate and maintain the Powermax system Line Voltage Disconnect Box and Fuse Use a line disconnect box for each power supply This disconnect box allows the operato...

Page 17: ...600V INSTALLATION 2 12 600V Installation Manual ...

Page 18: ...PARTS LIST 3 1 600V Installation Manual Section 3 PARTS LIST In this section Powermax900 600 Volt Conversion Kit 128312 3 2 ...

Page 19: ... 8 075470 M S 10 32 X 3 4 Phillips Head Pan 20 9 075174 Lockwasher 10 Internal 20 075160 Kepnut 10 32 S Z 12 129364 Powermax900 600V Conversion SA 1 10 001672 Cover Powermax900 600V 1 11 001570 Bracket Powermax800 600V 2 12 008752 Fuseblock 3Position 30A600V 13 32X1 1 2 1 13 008949 Terminal board 3 Terminal 1 14 008962 Fuse 20A 600V 406X1 5 Slow 3 15 008963 Strain relief 3 4 X 625 750 2 16 014235 ...

Page 20: ...PARTS LIST 3 3 600V Installation Manual 7 10 11 12 13 14 15 16 Figure 3 2 Powermax900 600V Conversion Subassembly 129364 17 18 ...

Page 21: ...Wiring Diagram Powermax900 600V Transformer 014235 ...

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