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Duramax/Duramax Hyamp Robotic Torches

Service Manual 807460

53

Section 4

Component Replacement

Duramax and Duramax Hyamp robotic torch overview

The instructions to replace components in all 6 models of robotic torches (180°, 90°, and 45°) are very similar. Any
differences are noted in the steps. The 45° Duramax and Duramax Hyamp robotic torches are shown in the figures that
follow.



While disconnecting and reconnecting the torch parts, maintain the same orientation
between the torch body and torch lead. Twisting the torch body in relation to the torch
lead can cause damage.

WARNING!

ELECTRIC SHOCK CAN KILL

Disconnect electrical power before performing any maintenance.

The maintenance procedures in this section must be performed by a qualified
technician.

See the

Safety and Compliance Manual

(80669C) for more safety

precautions.

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Summary of Contents for Duramax

Page 1: ...Duramax and Duramax Hyamp Robotic Torches 45 90 180 Service Manual 807460 Revision 2 English ...

Page 2: ...te _______________________________________________________________ Distributor __________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ Maintenance notes ____________________________________________________________________________ _____...

Page 3: ...Duramax Duramax Hyamp Robotic Torches Service Manual 807460 Revision 2 English March 2014 Hypertherm Inc Hanover NH 03755 USA ...

Page 4: ...41 2489 Tel 65 6841 2490 Fax 65 6841 2489 Technical Service Hypertherm Shanghai Trading Co Ltd Unit 301 South Building 495 ShangZhong Road Shanghai 200231 PR China 86 21 60740003 Tel 86 21 60740393 Fax Hypertherm Europe B V Vaartveld 9 4704 SE Roosendaal Nederland 31 165 596907 Tel 31 165 596901 Fax 31 165 596908 Tel Marketing 31 165 596900 Tel Technical Service 00 800 4973 7843 Tel Technical Serv...

Page 5: ...Safety information Before operating any Hypertherm equipment read the separate Safety and Compliance Manual 80669C included with your product for important safety information ...

Page 6: ......

Page 7: ...nt SC 12 Cutting cables SC 12 Equipotential bonding SC 12 Earthing of the workpiece SC 12 Screening and shielding SC 12 Warranty SC 13 Attention SC 13 General SC 13 Patent indemnity SC 14 Limitation of liability SC 14 National and local codes SC 14 Liability cap SC 14 Insurance SC 14 Transfer of rights SC 14 1 Specifications 15 Introduction 15 Duramax component weights 16 Duramax Hyamp component w...

Page 8: ...FineCut shielded 105 A 34 Duramax FineCut shielded 65 A 85 A 35 Ohmic sensing retaining cap 35 Duramax mechanized unshielded 105 A 35 Duramax mechanized unshielded 45 A 65 A 85 A 35 Duramax FineCut unshielded 105 A 35 Duramax FineCut unshielded 65 A 85 36 Duramax gouging 105 A 36 Duramax gouging 65 A 85 A 36 Duramax Hyamp robotic torches 37 Duramax Hyamp consumables 37 Duramax Hyamp mechanized shi...

Page 9: ...torch overview 53 Disconnect the power gas supply and torch 55 Replacing the positioning barrel 56 Replacing the torch body 59 Replacing the cap sensor switch 61 Replacing the torch lead 62 5 Maintenance and Parts 65 Perform routine maintenance 65 Routine maintenance tasks 66 Inspect the consumables 67 Duramax robotic torch replacement parts 68 Duramax 180 robotic torch 68 Duramax 90 robotic torch...

Page 10: ...10 Duramax Duramax Hyamp Robotic Torches Service Manual 807460 Contents ...

Page 11: ...ential electromagnetic problems in the surrounding area The following shall be taken into account a Other supply cables control cables signaling and telephone cables above below and adjacent to the cutting equipment b Radio and television transmitters and receivers c Computer and other control equipment d Safety critical equipment for example guarding of industrial equipment e Health of the people...

Page 12: ... of the workpiece Where the workpiece is not bonded to earth for electrical safety nor connected to earth because of its size and position for example ship s hull or building steel work a connection bonding the workpiece to earth may reduce emissions in some but not all instances Care should be taken to prevent the earthing of the workpiece increasing the risk of injury to users or damage to other...

Page 13: ... date of delivery to you This warranty shall not apply to any Powermax brand power supplies that have been used with phase converters In addition Hypertherm does not warranty systems that have been damaged as a result of poor power quality whether from phase converters or incoming line power This warranty shall not apply to any product which has been incorrectly installed modified or otherwise dam...

Page 14: ...damages National and local codes National and local codes governing plumbing and electrical installation shall take precedence over any instructions contained in this manual In no event shall Hypertherm be liable for injury to persons or property damage by reason of any code violation or poor work practices Liability cap In no event shall Hypertherm s liability if any whether such liability is bas...

Page 15: ...d Powermax125 systems These torches use only Duramax Hyamp consumables Both lines of torches are designed for use in robotic applications They can also be used in other mechanized applications where careful positioning of the torch and the ability to approach the workpiece at an angle are important considerations The FastConnect quick disconnect system makes it easy to remove the torch for transpo...

Page 16: ...kg 7 2 pounds 90 Duramax robotic torch 7 6 m 25 foot lead 3 3 kg 7 2 pounds 45 Duramax robotic torch 7 6 m 25 foot lead 3 3 kg 7 2 pounds Each Duramax robotic torch weighs 0 43 kg m 0 29 pounds foot 180 Duramax Hyamp robotic torch with 7 6 m 25 foot lead 3 5 kg 7 8 pounds 90 Duramax Hyamp robotic torch 7 6 m 25 foot lead 3 5 kg 7 8 pounds 45 Duramax Hyamp robotic torch 7 6 m 25 foot lead 3 5 kg 7 ...

Page 17: ...ch dimensions Duramax 90 robotic torch dimensions 25 1 cm 9 89 inches 3 5 cm 1 38 inches 2 5 cm 1 0 inch 19 1 cm 7 50 inches 12 2 cm 4 82 inches 16 6 cm 6 54 inches 21 0 cm 8 27 inches 14 2 cm 5 58 inches 20 1 cm 7 90 inches 3 5 cm 1 38 inches 10 1 cm 3 97 inches 2 5 cm 1 0 inch 90 5 41 cm 2 13 inches 9 78 cm 3 85 inches ...

Page 18: ...yamp 180 robotic torch dimensions 19 6 cm 7 72 inches 3 51 cm 1 38 inches 8 0 cm 3 15 inches 2 5 cm 1 0 inch 45 9 88 cm 3 89 inches 14 3 cm 5 61 inches 18 6 cm 7 34 inches 27 1 cm 10 7 inches 3 5 cm 1 38 inches 3 5 cm 1 38 inches 20 8 cm 8 15 inches 14 1 cm 5 57 inches 18 5 cm 7 30 inches 22 9 cm 9 02 inches 4 5 cm 1 8 inches ...

Page 19: ...ending on the type of consumables installed The preceding figures show the mechanized shielded consumables installed 22 4 cm 8 80 inches 3 5 cm 1 38 inches 12 2 cm 4 79 inches 3 5 cm 1 38 inches 7 2 cm 2 83 inches 11 6 cm 4 55 inches 16 0 cm 6 28 inches 90 21 8 cm 8 57 inches 3 5 cm 1 38 inches 9 3 cm 3 66 inches 3 5 cm 1 38 inches 45 11 8 cm 4 66 inches 16 2 cm 6 39 inches 20 6 cm 8 11 inches ...

Page 20: ...20 Duramax Duramax Hyamp Robotic Torches Service Manual 807460 1 Specifications ...

Page 21: ...wn Before using any robotic torch you must Install and mount the torch Choose and install the consumables Attach the torch lead to the power supply Set up the power supply for remote starting with either the remote start pendant or a machine interface cable 1 2 3 4 1 Consumables 2 Positioning barrel 3 Strain relief 4 Torch lead ...

Page 22: ...on page 30 For the through arm mounting method see Figure 3 to determine if the robot s through arm cavity is large enough to accept the torch lead s FastConnect plug as assembled or with the 2 shells removed If the through arm cavity is large enough for the FastConnect plug as assembled route the torch lead through the through arm cavity Then mount the torch to the robot arm per the instructions ...

Page 23: ...ells by aligning them over the torch lead making sure the strain relief is held in place by the slot in the FastConnect shells 5 Tighten the mounting screws 6 Mount the torch to the robot arm per the instructions in Mount the torch on page 30 Disassemble the robotic torch If the through arm cavity is not large enough to accept the FastConnect plug at all see Figure 3 for dimensions complete the fo...

Page 24: ...ead and gas tube 6 Gas supply tube fitting 7 Gas fitting flange 8 Positioning barrel screws 6 9 Left half of the positioning barrel 10 Torch lead 11 Strain relief 1 2 3 4 5 6 7 8 9 10 11 1 Right half of the positioning barrel 2 Cap sensor switch connector 3 Cap sensor switch 4 Pilot terminal screw 5 Torch body torch head and gas tube 6 Gas supply tube fitting 7 Gas fitting flange 8 Positioning bar...

Page 25: ... the side with the screws It may be helpful to clamp the lead in place to keep it from moving 4 Remove the screws from the left half of the positioning barrel 5 Lift the left half of the positioning barrel away from the torch 6 The torch body fits snugly into the right half of the positioning barrel While holding the torch body gently press the right half of the positioning barrel away from the to...

Page 26: ...to get any threadlocker on the conical surface of the gas tube fitting apply a drop of threadlocker included in the kit to the threads of the gas tube fitting on the torch body The drop should not be wider than 2 threads in diameter CAUTION Do not apply heat to the wires Heating the wires could cause damage to the connections in the torch lead CAUTION Always use 2 wrenches to properly loosen and t...

Page 27: ...69 1 kg cm 60 inch pounds 15 Route the pilot arc wire under the gas tube and above the slot for the gas hose fitting s flange See Figure 8 and Figure 9 16 Tighten the pilot terminal screw to 17 3 kg cm 15 inch pounds The wire should go slightly down into the positioning barrel 17 Press the cap sensor switch into its post hole and onto its mounting post See Figure 6 18 Route the cap sensor wires be...

Page 28: ...f slot in the positioning barrel 21 Being careful that the positioning barrel and gas fitting flange do not pinch the wires align the left half of the positioning barrel with the right half 22 Install the screws in the left half of the positioning barrel Tighten to 15 0 kg cm 13 0 inch pounds 2 3 4 1 5 1 Pilot arc wire terminal 2 Cap sensor switch 3 Cap sensor switch connector 4 Gas fitting flange...

Page 29: ... Setup 23 If the O ring on the torch body is dry lubricate it and the threads with a thin layer of silicone lubricant Silicone lubricant is included in several of the replacement kits 24 Install the consumables 25 Reconnect the torch and gas supply and turn ON I the power ...

Page 30: ...tational slots on each side of the barrel Figure 10 The robotic torch must be correctly mounted to the robot s arm to make sure that there is proper torch to work distance throughout each cut A robotic torch clamp with mating positioning dowels and anti rotational tabs is available from Hypertherm If you choose to use an alternate torch clamp follow the manufacturer s instructions on how to mount ...

Page 31: ...et of mounting holes through hole or threaded Figure 11 2 Separate the torch clamp by removing the 4 screws from the front half of the torch clamp A second positioning dowel is provided in the kit to be used for additional mounting support if necessary or as a replacement part Figure 12 0 76 cm 0 30 inch 1 91 cm 0 75 inch 2 1 1 2 1 1 1 0 45 cm 0 18 inch through hole 2 M4 x 0 7 threaded hole 1 2 3 ...

Page 32: ...oning dowel from the rear half of the torch clamp Remove the dowel by pressing the end located in the center hole of the torch clamp until it comes out 4 Verify that the anti rotational tabs on each half of the torch clamp are aligned with the slots in the torch 5 Loosely hand tighten the 4 screws 6 Starting with the upper left screw step torque the 4 screws to 17 3 kg cm 15 inch pounds in the pat...

Page 33: ... The air quality presence of oil moisture or other contaminants Whether you are piercing the metal or starting cuts from the edge Proper torch to work distance when gouging or cutting with unshielded consumables Proper pierce height Whether you are cutting in continuous pilot arc mode or normal mode Cutting with a continuous pilot arc causes more consumable wear You will find more information abou...

Page 34: ...n materials All 3 styles of Duramax robotic torches use the same consumables With unshielded consumables you must keep the torch a small distance about 2 0 mm 0 08 inch away from the workpiece Unshielded consumables generally have a shorter life than shielded consumables Duramax consumables Duramax mechanized shielded 105 A Duramax mechanized shielded 45 A 65 A 85 A Duramax FineCut shielded 105 A ...

Page 35: ...ed unshielded 105 A Duramax mechanized unshielded 45 A 65 A 85 A Duramax FineCut unshielded 105 A 220948 Shield 220930 Nozzle 220842 Electrode 220857 Swirl ring 220854 Retaining cap 220955 Deflector 220854 Retaining cap 220990 Nozzle 220842 Electrode 220994 Swirl ring 220955 Deflector 220854 Retaining cap 220816 Nozzle 85 A 220842 Electrode 220857 Swirl ring 220819 Nozzle 65 A 220941 Nozzle 45 A 2...

Page 36: ... A 85 Duramax gouging 105 A Duramax gouging 65 A 85 A 220955 Deflector 220854 Retaining cap 220930 Nozzle 220842 Electrode 220857 Swirl ring 220798 Shield 220854 Retaining cap 220991 Nozzle 220842 Electrode 220994 Swirl ring 220798 Shield 220854 Retaining cap 220797 Nozzle 220842 Electrode 220857 Swirl ring ...

Page 37: ... on thin materials All 3 styles of Duramax Hyamp robotic torches use the same consumables Duramax Hyamp consumables Duramax Hyamp mechanized shielded 105 A 125 A Duramax Hyamp mechanized shielded 45 A 65 A Duramax Hyamp FineCut shielded Ohmic sensing retaining cap You can use the ohmic sensing retaining cap 420156 with the above consumable sets instead of the standard retaining cap 220977 Duramax ...

Page 38: ...its Then to operate the torch install the consumables as shown in Figure 14 Make sure to use the appropriate parts to the corresponding system amperage To replace the consumables turn the power switch to the OFF O position remove the consumables and install the new consumables by referring to Figure 14 Figure 14 WARNING INSTANT ON TORCHES PLASMA ARC CAN CAUSE INJURY AND BURNS The plasma arc comes ...

Page 39: ... disconnect system for connecting and disconnecting hand machine and robotic torch leads When connecting or disconnecting a torch first turn OFF the system To connect the torch push the connector into the receptacle on the front of the power supply Figure 15 To remove the torch press the red button on the connector and pull the connector out of the receptacle Figure 16 Red button ...

Page 40: ...interface receptacle on the rear of the power supply remove the receptacle cover and plug the Hypertherm remote start pendant into the receptacle If the system does not have a receptacle installed a CPC port upgrade kit 228697 for Powermax65 85 228884 for Powermax105 125 is available from Hypertherm The remote start pendant is for use only with a robotic or machine torch It will not operate if a h...

Page 41: ... 228350 7 6 m 25 feet or 228351 15 m 50 feet for wires terminated with spade connectors Use one of the following part numbers for a cable terminated with a D sub connector Compatible with Hypertherm products such as EDGE Pro Ti and Sensor PHC 223354 3 0 m 10 feet 223355 6 1 m 20 feet 223048 7 6 m 25 feet 223356 10 7 m 35 feet 123896 15 m 50 feet To use signals for arc transfer and plasma start onl...

Page 42: ...with a D sub connector on the other end plug it into the appropriate pin connector on the torch height controller or CNC Secure it with the screws on the D sub connector If you are using a cable with wires and spade connectors on the other end terminate the machine interface cable inside the electrical enclosure of the torch height controller or CNC controller to prevent unauthorized access to the...

Page 43: ...l Type Notes Connector sockets External cable wires Start start plasma Input Normally open 18 VDC open circuit voltage at START terminals Requires dry contact closure to activate 3 4 Green black Transfer start machine motion Output Normally open Dry contact closure when the arc transfers 120 VAC 1 A maximum at the machine interface relay 12 14 Red black Ground Ground 13 Voltage divider Output Divi...

Page 44: ...pply cover 3 Locate the voltage divider DIP switches on the left side of the power supply Figure 19 shows the default setting 50 1 with the number 4 switch up Figure 19 Voltage divider at default setting 50 1 4 Set the DIP switches to one of the following settings and replace the power supply cover If the Hypertherm five position voltage divider does not supply the required voltage for your applic...

Page 45: ...ierce Delay Time Length of time the triggered torch remains stationary at the pierce height before the torch starts the cutting motion Best Quality Settings cut speed and voltage Settings that provide the starting point for finding the best cut quality best angle least dross best cut surface finish Adjust the speed for your application and table to obtain the desired result Production Settings cut...

Page 46: ...46 Duramax Duramax Hyamp Robotic Torches Service Manual 807460 2 Torch Setup ...

Page 47: ...torch combined with a Powermax system can be used in a wide variety of applications you will need to refer to the robot manufacturer s instructions for specifics on operating the robotic torch in your configuration However the information in the following section will help you optimize cut quality and maximize consumable life ...

Page 48: ... shield and nozzle and affect the cut surface The torch teach tool is equipped with a spring loaded tip to allow for variations in consumable lengths and stand off distances To install the torch teach tool 1 Turn OFF O the power 2 Remove the consumables from the torch 3 Thread the torch teach tool onto the end of the torch in place of the consumables As a safety feature the torch teach tool does n...

Page 49: ...xt turn the torch 90 in its holder and repeat the process If the angles are the same in both tests the problem is in the drive system If a cut angle problem persists after mechanical causes have been eliminated check the torch to work distance especially if the cut angles are all positive or all negative Also consider the material being cut if the metal is magnetized or hardened you are more likel...

Page 50: ...d to be increased Pierce delay times given in the cut charts are based on average delay times throughout the life of the consumables When piercing materials close to the maximum thickness for a specific process consider the following important factors Allow a lead in distance approximately equal to the thickness of the material being pierced For example 20 mm 0 75 inch material requires a 20 mm le...

Page 51: ...section in the system s Operator Manual for more information Excessive dross forms on the bottom of the cut The gas setting is too high or too low The consumables are worn and need to be replaced For optimized performance in a mechanized application replace the nozzle and the electrode together The cutting speed is not correct See the cut charts in the Torch Setup section of the system s Operator ...

Page 52: ...s contact with the workpiece when started A pierce is started with an incorrect torch height See the cut charts in the Torch Setup section of the system s Operator Manual for the specific initial pierce height The pierce time is incorrect The air quality is poor oil or water in the air There might be a faulty pilot arc IGBT which can shorten nozzle life The swirl ring or retaining cap is worn and ...

Page 53: ...uramax Hyamp robotic torches are shown in the figures that follow While disconnecting and reconnecting the torch parts maintain the same orientation between the torch body and torch lead Twisting the torch body in relation to the torch lead can cause damage WARNING ELECTRIC SHOCK CAN KILL Disconnect electrical power before performing any maintenance The maintenance procedures in this section must ...

Page 54: ...orch head and gas tube 6 Gas supply tube fitting 7 Gas fitting flange 8 Positioning barrel screws 6 9 Left half of the positioning barrel 10 Torch lead 11 Strain relief 1 2 3 4 5 6 7 8 9 10 11 1 Right half of the positioning barrel 2 Cap sensor switch connector 3 Cap sensor switch 4 Pilot terminal screw 5 Torch body torch head and gas tube 6 Gas supply tube fitting 7 Gas fitting flange 8 Positioni...

Page 55: ... Replacement Disconnect the power gas supply and torch 1 Turn the plasma power supply switch to OFF O 2 Turn the line disconnect switch to OFF O 3 Disconnect the gas supply hose from the plasma power supply 4 Disconnect the torch from the plasma power supply Figure 23 1 3 4 2 ...

Page 56: ...e positioning barrel 5 Lift the left half of the positioning barrel away from the torch 6 The torch body fits snugly into the right half of the positioning barrel While holding the torch body gently press the right half of the positioning barrel away from the torch body to remove it 7 Slide the cap sensor switch off its mounting post Kit Description 228856 Kit Duramax 180 robotic torch positioning...

Page 57: ... positioning barrel use the new barrel halves included in the kit 2 Press the cap sensor switch into its post hole and onto its mounting post See Figure 24 3 Route the cap sensor wires below the slot for the gas hose fitting s flange 4 Route the pilot arc wire under the gas tube and above the slot for the gas hose fitting s flange See Figure 25 and Figure 26 2 3 4 1 1 Cap sensor switch mounting po...

Page 58: ...ef slot in the positioning barrel 7 Being careful that the positioning barrel and gas fitting flange do not pinch the wires align the left half of the positioning barrel with the right half 8 Install the screws in the left half of the positioning barrel Tighten to 15 0 kg cm 13 0 inch pounds 2 3 4 1 5 1 Pilot arc wire terminal 2 Cap sensor switch 3 Cap sensor switch connector 4 Gas fitting flange ...

Page 59: ... gas fitting can help loosen the threadlocker and make removing the torch body easier Slowly heat only the fitting with a heat gun until you can easily loosen the fitting Kit Description 228853 Kit Duramax 180 robotic torch main body replacement 228854 Kit Duramax 90 robotic torch main body replacement 228855 Kit Duramax 45 robotic torch main body replacement 428298 Kit Duramax Hyamp 180 robotic t...

Page 60: ...to the torch lead to 69 1 kg cm 60 inch pounds 7 Route the pilot arc wire under the gas tube and above the slot for the gas hose fitting s flange See Figure 25 and Figure 26 8 Tighten the pilot terminal screw to 17 3 kg cm 15 inch pounds The wire should go slightly down into the positioning barrel 9 Complete the following procedures a Install all of the torch components that you removed See Instal...

Page 61: ...onnect the cap sensor switch by pressing the tab on the connector and pulling the connector apart Figure 28 3 Connect the new cap sensor switch to the torch lead by pushing the mating plug on the torch lead wires into the socket 4 Complete the following procedures a Install all of the torch components that you removed See Install the positioning barrel on page 57 b Reconnect the torch and gas supp...

Page 62: ... gas fitting can help loosen the threadlocker and make removing the torch body easier Slowly heat only the fitting with a heat gun until you can easily loosen the fitting Kit Description 228852 Kit Robotic torch lead replacement 7 6 m 25 feet 428292 Kit Duramax Hyamp robotic torch lead replacement 7 6 m 25 feet CAUTION Do not apply heat to the wires Heating the wires could cause damage to the conn...

Page 63: ...ires of the lead should be facing up 7 Use 2 wrenches to tighten the gas fitting that secures the torch body to the torch lead to 69 1 kg cm 60 inch pounds 8 Route the pilot arc wire under the gas tube See Figure 25 and Figure 26 9 Tighten the pilot terminal screw to 17 3 kg cm 15 inch pounds The wire should go slightly down into the positioning barrel 10 Connect the cap sensor switch CAUTION Do n...

Page 64: ... 807460 4 Component Replacement Figure 31 11 Complete the following procedures a Install all of the components that you removed See Install the positioning barrel on page 57 b Reconnect the torch and gas supply and turn ON I the power Tab Cap sensor switch ...

Page 65: ...ce Manual 807460 65 Section 5 Maintenance and Parts Perform routine maintenance WARNING ELECTRIC SHOCK CAN KILL Disconnect electrical power before performing any maintenance See the Safety and Compliance Manual 80669C for more safety precautions ...

Page 66: ...bles for proper installation and wear Check indicator lights and fault icons Correct any fault conditions Every 3 months Replace any damaged labels Inspect the power cord and plug Replace if damaged Inspect the torch lead Replace if damaged Every 6 months or Clean the inside of the power supply with moisture free compressed air or a vacuum AC ...

Page 67: ...he swirl ring for damage or wear and the gas holes for blockages Replace the swirl ring if the surface is damaged or worn or any of the gas holes are blocked The O ring for damage or wear If the O ring is worn or damaged replace it See Duramax robotic torch replacement parts on page 68 or Duramax Hyamp robotic torch replacement parts on page 71 The length of the swirl ring Duramax Hyamp If the len...

Page 68: ...t parts can be replaced Part Number Description 059466 Duramax 180 robotic torch assembly with leads 7 6 m 25 feet 1 228856 Kit Duramax 180 robotic torch positioning barrel replacement 2 228853 Kit Duramax 180 robotic torch main body replacement 3 058519 O ring 4 075714 Positioning barrel screws 5 428260 Kit FastConnect replacement 6 228852 Kit Robotic torch lead replacement 7 6 m 25 feet 7 228109...

Page 69: ...ced Part Number Description 059465 90 Duramax robotic torch assembly with leads 7 6 m 25 feet 1 228857 Kit Duramax 90 robotic torch positioning barrel replacement 2 228854 Kit Duramax 90 robotic torch main body replacement 3 058519 O ring 4 075714 Positioning barrel screws 5 428260 Kit FastConnect replacement 6 228852 Kit Robotic torch lead replacement 7 6 m 25 feet 7 228109 Kit Cap sensor switch ...

Page 70: ...ced Part Number Description 059464 Duramax 45 robotic torch assembly with leads 7 6 m 25 feet 1 228858 Kit Duramax 45 robotic torch positioning barrel replacement 2 228855 Kit Duramax 45 robotic torch main body replacement 3 058519 O ring 4 075714 Positioning barrel screws 5 428260 Kit FastConnect replacement 6 228852 Kit Robotic torch lead replacement 7 6 m 25 feet 7 228109 Kit Cap sensor switch ...

Page 71: ...parts can be replaced Part Number Description 059566 Duramax Hyamp 180 robotic torch assembly with leads 7 6 m 25 feet 1 428295 Kit Duramax Hyamp 180 robotic torch barrel replacement 2 428298 Kit Duramax Hyamp 180 robotic torch main body replacement 3 428253 O ring 5 4 075714 Positioning barrel screws 5 428260 Kit FastConnect replacement 6 428292 Kit Duramax Hyamp robotic torch lead replacement 7 ...

Page 72: ...art Number Description 059565 Duramax Hyamp 90 robotic torch assembly with leads 7 6 m 25 feet 1 428294 Kit Duramax Hyamp 90 robotic torch barrel replacement 2 428297 Kit Duramax Hyamp 90 robotic torch main body replacement 3 428253 O ring 5 4 075714 Positioning barrel screws 5 428260 Kit FastConnect replacement 6 428292 Kit Duramax Hyamp robotic torch lead replacement 7 6 m 25 feet 7 228109 Kit C...

Page 73: ...art Number Description 059564 Duramax Hyamp 45 robotic torch assembly with leads 7 6 m 25 feet 1 428293 Kit Duramax Hyamp 45 robotic torch barrel replacement 2 428296 Kit Duramax Hyamp 45 robotic torch main body replacement 3 428253 O ring 5 4 075714 Positioning barrel screws 5 428260 Kit FastConnect replacement 6 428292 Kit Duramax Hyamp robotic torch lead replacement 7 6 m 25 feet 7 228109 Kit C...

Page 74: ...aintenance and Parts Accessory parts Part Number Description 024548 Brown leather torch sheathing 7 6 m 25 feet 024877 Black leather torch sheathing with Hypertherm logo 7 6 m 25 feet 228806 Kit Robotic clamp torch assembly 229456 Duramax robotic torch teach assembly ...

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