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GENERAL INFORMATION  1-2

SPECIAL FEATURES

HYOSUNG 

GF 125

is a improved model that has been revised from 2 valve evgine of GF 125 to 4 valve engine and has

much more developed features as follows.

1. IMPROVEMENT OF ENGINE POWER AT MIDDLE AND LOW SPEEDS

In order to make long distance driving more comfortable and easier which is the best point of American Style, the VALVE
TIMING, multi-valve from 2 valve to 4 valve and the proper design of narrower angle VALVE port are done without losing
TORQUE at high speeds.

2. LESS VIBRATION AND NOISE

In order to meet customer's demands for less vibration, the VIBRATION with the body is prevented by making the engine
strength higher and natural frequency high order AND the previous SYSTEM which prevents vibration transmissibility is get
together.
For less noise, the INTAKE & EXHAUST system and VALVE TRAIN system are redesigned in order to satisfy 71 db, the strict
'96 KOREA NOISE REGULATION.

3. COMFORTABLE SEATING

The seat is made out of two different hardness FOAM URETHANE in order to absorb shock which makes seating more com-
fortable.

THE TECHINICAL FEATURES

1. CYLINDER HEAD

The best conbustion efficiency is done by the 4 VALVE seat system's connecting TWO IN ONE HOLE INTAKE AND EXHAUST to
SPARK PLUG in Pentroof combustion chamber casted at the low pressure.
The silent chain is more closely united and the cylinder head wall is thickened more for decreasing chain noise.
By choosing ALUMINUM forging, HOLDER gets lighter and stronger.

2. PISTON, CONNECTING ROD and CAM CHAIN

PISTON, high tension HI-SILICON, AC8A, is FLAT type, HEAD, and T-type, SHORT SKIRT which is Φ57, suitble for high speeds
and lightened for less vibration.

The part of CONNECTING ROD's small hole is Φ15, the PIN SIZE of large hole is Φ28 for enduring high engine power and
PITCH is 99.8.

CAM CHAIN is LINK PITCH 6.350(1/4")'s endless type and gets TIMMING and less noise by adopting Borg warmer 92RH.

Summary of Contents for GF125

Page 1: ...specifcations is the main subject matter of this manual However the GF 125 machines distributed in your country might differ in minor respects from the standard specifica tion GF 125 and if they do i...

Page 2: ...GROUP INDEX GENERAL INFORMATION 1 PERIODIC MAINTENANCE AND TUNE UP PROCEDURES 2 SERVICING ENGINE 3 FUEL AND LUBRICATION SYSTEM 4 ELECTRICAL SYSTEM 5 CHASSIS 6 SERVICING INFORMATION 7...

Page 3: ......

Page 4: ...NFORMATION SERIAL NUMBER LOCATIONS 1 1 FUEL AND OIL RECOMMENDATIONS 1 1 BREAK IN PROCEDURE 1 1 SPECIAL FEATURES 1 2 SPECIAL MATERIALS 1 6 PRECAUTIONS AND GENERAL INSTRUCTIONS 1 8 SPECIFICATIONS 1 9 CO...

Page 5: ...nder API classification of SF or SG and that its vicosity rating is SAE 10W 40 If SAE 10w 40 motor oil is not avaliable select the oil viscosity according to the following chart FRONT FORK OIL FUEL AN...

Page 6: ...are redesigned in order to satisfy 71 db the strict 96 KOREA NOISE REGULATION 3 COMFORTABLE SEATING The seat is made out of two different hardness FOAM URETHANE in order to absorb shock which makes s...

Page 7: ...gh the enough simulation by the design SOFTWARE which our company have kept in order to not making trouble like JUMPING or SURGING 5 CAM SHAFT LOCK ARM and VALVE The material of CAM is CHILLED FC whos...

Page 8: ...nts P1 and P2 are generated they flow to the ignition timing control circuit and they are converted into one ignition signal This signal is sent to the SCR the SCR becomes ON the circuit C1 SCR lg1 is...

Page 9: ...1 5 GENERAL INFORMA TION P2 P2 N2 N1 P2 P2 P1 P1 P1 B T D C P1 1 2 2 2 360 Pick up Coil Current Between N1 and N2 Over N2 Engine speed r min Fig 2 Fig 3 Signal current to SCR Engine speed Below N1...

Page 10: ...er 3 45 6 4 6 34 6 5 6 18 6 35 6 36 6 39 6 22 6 26 Brake caliper holder 3 22 3 23 3 25 Piston pin Valve stem Rocker arm shaft 3 45 6 10 Mating surfaces of left and right crankcase Front fork damper ro...

Page 11: ...48 5 2 3 51 5 11 Countershaft bearing retainer screws Gearshift cam guide and pawl screws Engine oil pump mounting screws Pick up coil screws Stator mounting screws Starter motor securing screws 3 51...

Page 12: ...ally describing the following contents WARNING Personal safety of the rider is involved and disregard of the information could result in injury CAUTION For the protection of the motorcycle the instruc...

Page 13: ...er 1 Bore 57 Stroke 48 8 Piston displacement 124cc Compression ratio 9 92 1 Carburetor PISTON VALVE Air cleaner Polyurethane foam element Starter system Kick and Electric Lubrication Wet Sump TRANSMIS...

Page 14: ...or light 3W Speedometer light 3 4W 2 Fuel indicator light 3W Turn signal indicator light 3W Fuse 15A CHASSIS Front suspension Telescopic Rear suspension coil spring Steering angle 42 right and left Ca...

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