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HygroMatik HeaterLine HL 12, Manual

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HygroMatik HeaterLine HL 12 Manual Download Page 53

                                                                                                             

                                                                                                                                              Page 53

9.7

Replacing Thermo Sensor (for Heater Ele-

ment)

Removal

»

Close off water supply.

»

Drain steam cylinder (9) by setting main switch to Pos 
II.

»

Disconnect power supply and secure against restart 
(switch off control switch, remove main fuse and control 
fuse F1).

»

Verify absence of electric current.

»

Remove steam cylinder connector plug.

»

Remove star screw from the steam hose adapter (2).

»

Remove clip on steam hose adapter.

»

Push the steam hose adapter up out of the cabinet and 
secure with clip.

»

Loosen clamping belt.

»

Lift steam cylinder out of the base (11).

Warning

: When lifting the cylinder be aware not to damage the 

heating element cable.

»

Remove theating element cable from main plug.

»

Loosen clips of capillary tube.

»

Disconnect capillary tube from the heating elements 
(8).

»

Remove the 2 srews from thermo sensor.

Summary of Contents for HeaterLine HL 12

Page 1: ...Electric Heater Steam Humidifier HL CSAK HL CSA IMPORTANT READ AND SAVE THESE INSTRUCTIONS Manual...

Page 2: ...ctrical components of this unit to be performed by qualified electricians only Disconnect power supply before installation and servicing Copyright HYGROMATIK GmbH CSA HeaterLine 08 09 2015 Information...

Page 3: ...tion 15 5 1 Steam Humidifier Operating Environment 15 5 1 1 Fitting Measures 16 5 1 2 Equipment Dimensions HL 06 45 17 5 2 Absorption Distance BN 18 5 2 1 Determining the Absorption Distance 18 5 2 2...

Page 4: ...Cylinder Base 49 9 5 Cleaning Steam Cylinder 51 9 6 Cleaning connection hoses cylinder base and nozzle 52 9 7 Replacing Thermo Sensor for Heater Element 53 9 8 Unlocking of a Released Thermo Sensor fo...

Page 5: ...otline Fax 49 0 4193 895 33 e mail hotline HygroMatik de For all technical questions or spare parts orders please be pre pared to provide unit type and serial number see name plate on the unit 1 1 Typ...

Page 6: ...also entails following HygroMatik s instructions for installation dismantling reassembly initial operation and opera tion and maintenance as well as disposal procedures Only qualified and authorised p...

Page 7: ...e taken to protect against ESD Reminder Materials and consumables must be handled and or disposed of as required by law Note Appears before explanations or cross references which refer to other sectio...

Page 8: ...Installation in accordance with CEC and or NEC Work on the electrical system must be performed by qualified personnel Disconnect unit components from power supply prior to work In case of a malfuncti...

Page 9: ...vary insignificantly Type Heigth cm inch depth cm inch width cm inch weigth kg lb HL 6 93 36 6 42 16 5 74 29 1 39 86 0 HL 9 93 36 6 42 16 5 74 29 1 39 86 0 HL 12 93 36 6 42 16 5 74 29 1 40 88 2 HL 18...

Page 10: ...ols affixed to the box 3 4 Interim Storage Keep the unit dry and protect from frost 3 5 Check for Complete and Correct Delivery of Goods Upon receipt of the unit make sure that type and serial number...

Page 11: ...fier type including selected con trol Water installation hose Manuals for the steam humidifier and the control Ordered accessories steam manifold steam hose con densate hose etc Maintenance o ring set...

Page 12: ...he generated steam has a temperature of about 100 C 212 F and minimal positive pressure pressureless steam It is virtu ally demineralized and germ free 4 2 Installation and Method of Operation By pres...

Page 13: ...SUPER FLUSH system effectively assists this operation The SUPER FLUSH mecha nism generates a strong whirlpool effect in the strainer basket which aids removal of scale deposits during the blow down pr...

Page 14: ...e is normally routed into the steam cabin At a relative humidity of 100 the supplied steam is used to heat the steam bath For maintenance the cylinder can be drained by pressing the control switch Pos...

Page 15: ...installation in a closed room requires aeration and if neccessary temperature conditioning in order to reach the above mentioned environmental conditions The minimum clearances indicated in the diagr...

Page 16: ...ifier Wall Mounting Note To function properly the steam humidifier must be installed vertically Measures for drills for wall mounting please see table measures d and e in chapter Equipment Dimensions...

Page 17: ...View from top HL 06 27 mm inch HL 30 45 mm inch a 830 32 7 855 35 0 b 645 25 4 688 27 1 c 325 12 8 395 15 6 d 591 23 3 634 25 0 e 771 30 4 795 31 3 f 38 1 5 38 1 5 g 268 18 6 310 12 2 h 51 2 0 51 2 0...

Page 18: ...ted as a multiplier of the absorption distance BN The absorption distance has no fixed value but depends on many factors These are depicted in the absorption distance nomogram below 5 2 1 Determining...

Page 19: ...he parameters enumerated above into the respective quadrants The resulting point of inter section indicates the value of the desired absorption distance BN Notes x1 _______________________________ g k...

Page 20: ...Page 20 5 2 2 Absorption Distance Nomogram Source Henne Erich Luftbefeuchtung Air Humidification 3rd Edition 1984 Page 101 Olden bourg Industrieverlag Munich...

Page 21: ...hight of the duct Minimum distances in order to avoid condensation Lmin 210mm 8 3inch distance steam manifold next steam manifold L4min 120mm 4 7inch distance lowest steam manifold duct bottom L5min...

Page 22: ...tilting the steam manifold 30 45 towards the air flow direction the mini mum upper clearance can be reduced to 70mm 2 8inch min distances H1 mm inch H2 mm inch 30 45 DN25 1 182 7 2 168 6 6 225 8 6 DN4...

Page 23: ...and position dimensions are based on experimental values Special environmental conditions could require adjustments We note that the German Association of Engineers VDI Guideline 6022 specifies a wate...

Page 24: ...x 1 DN12 1 x 1 2 HY23 HY30 1xDN40 1 x 1 1 2 DN40 1 x 1 1 2 DN12 1 x 1 2 HY45 HY60 2xDN40 2 x 1 1 2 2xDN40 2 x 1 1 2 2xDN12 2 x 1 2 HY90 HY116 4xDN40 4 x 1 1 2 4xDN40 4 x 1 1 2 4xDN12 4 x 1 2 Type Ste...

Page 25: ...t loss of condensate will be decreased If the installation is carried out in this way only one steam hose is necessary for the main part loss of condensate will be decreased In deviation of this the y...

Page 26: ...plates may be used to neatly complete instal lation of the steam humidifier in the air duct Two piece flange plates are available for the DN25 1 and DN40 11 2 steam man ifolds flange plate DN25 1 E 2...

Page 27: ...Page 27 5 6 Drill Pattern Drill Pattern DN25 1 not to scale Note Due to variable print media the dimensions are not to scale...

Page 28: ...Page 28 Drill Pattern DN40 1 1 2 not to scale Note Due to variable print media the dimensions are not to scale...

Page 29: ...ier Lay the steam hose at a height of at least 400mm 15 7inch above unit and then connect to the steam manifold with a constant rise or fall Lay condensate hose with a slope to the steam cylin der Lay...

Page 30: ...t of at least 400mm 15 7inch above unit and then connect to the steam manifold with a constant fall Lay condensate hose with a loop of 200mm 7 9inch diameter vapour trap to the drain The distance bet...

Page 31: ...rain pump Lead the open end of the condensate hose through the hole in the top of the humidifier s cabinet 2 Note Depending on the type of HeaterLine humidifier it is necessary to use one or two manif...

Page 32: ...10 to the steam cylinder connection fitting to allow the condensate to drain freely Note It is recommended to form a loop of 200mm 7 9inch diame ter as a vapour trap provided there is enough space Po...

Page 33: ...ction The manual drain hose O must be closed with the stopper P Place hose clamps at intervals of at least 500mm 19 7inch de pending on how the hose is laid 5 8 Steam Solenoid Valves When humidifying...

Page 34: ...t could be triggered 5 10 Unit Installation Check Attention This unit may only be operated by qualified and prop erly trained personnel Please check the installation using the following list Does unit...

Page 35: ...ter health risks and or impaired unit operation cannot be ruled out Use of additives is not advised unless specif ically recommended by the unit manufacturer When employing demineralized water or puri...

Page 36: ...supply line Note Shut off valve AV water filter WF and backflow pre venter are not provided by HygroMatik Install as follows Check whether the valve strainer has been inserted in the solenoid valve Sc...

Page 37: ...d with the unit HygroMatik provides a water hose 56 with a cap nut at both ends which can be used for water installation Install as follows Screw and tighten the cap nut with its inner seal ring aroun...

Page 38: ...s than 0 5m 19 7inch insert a feed pump or install the humidifier lower if pos sible 6 4 Water Treatment For water treatment system specifications use the following table The figures below assume that...

Page 39: ...gthen the drain hose For the discharge line and drain pipe select materials temperature resistant up to 95 C 203 F Install the water drain system as follows Install a drain hose 1 1 4 250 1000 mm long...

Page 40: ...s the water supply line properly flushed out Has the water installation been performed correctly Is the drainage system correctly installed Are the water supply and drain lines free of leaks Warning F...

Page 41: ...ly prior to installation and secure against restart Verify the absence of electric current Installation or removal of the display and control unit may only be performed when the unit is switched off S...

Page 42: ...3 x 10 3 x 15 3 x 15 3 x 15 Type HL24 HL27 HL30 HL36 HL45 Data at 208V 3 Phase 60 Hz Power Rating kW 14 7 X X X X Input Current A 48 0 X X X X Circuit Protection A 3 x 50 X X X X Data at 480V 3 Phase...

Page 43: ...s activation cycles will extend the life of the main contactors 7 4 Safety Interlock Note Install contact interlocks i e max hygrostat vane relay pressure controller air interlock etc in series betwee...

Page 44: ...de 7 6 Electrical Installation Checklist Perform electrical installation checks in compliance with cus tomer site requirements and public power utility regulations Does the mains voltage match the vo...

Page 45: ...ck to humidity demand The following functions are operating The unit performs a self test If the control includes a display the message self test is displayed If the safety interlock see also chapter...

Page 46: ...y qualified authorized per sonnel Obey safety regulations Switch off the unit prior to maintenance and secure against restart After maintenance work have qualified personnel check that the unit is ope...

Page 47: ...after Initial Operation Visual check of electrical and mechanical connections Visual check of water level control Visual check of steam cylinder interior Annually Visual check of electrical and mecha...

Page 48: ...sits of different compositions to settle in the steam cylinder Part of this solid build up is removed through periodic blow downs and fresh tap water refills with the aid of the HygroMatik SUPER FLUSH...

Page 49: ...lin der Base Removal Shut off water supply Drain steam cylinder by setting main switch to Pos II Disconnect power supply and secure against restart set main switch to Pos 0 switch remove main fuse and...

Page 50: ...adapter 2 Moisten o ring fluid and place on the upper part of the cylinder collar on the cylinder cover 5 If necessary replace o ring seal between cylinder 9 and cylinder cover To do this Loosen clam...

Page 51: ...ify absence of electric current Remove steam cylinder as described in section Clean ing Coarse Strainer in Cylinder Base Open cylinder clamping ring 7 and lift off cover 5 with heater elements 8 Clean...

Page 52: ...and cleaned if necessary Installation Install new heater element replacing the parts in the correct sequence according to the diagram and screw nut with a torque of 5Nm onto the pressure plate Insert...

Page 53: ...ve steam cylinder connector plug Remove star screw from the steam hose adapter 2 Remove clip on steam hose adapter Push the steam hose adapter up out of the cabinet and secure with clip Loosen clampin...

Page 54: ...or Installation Install heater element and thermo sensor Do not screw too tightly Neatly connect the capillary tube to the heater element Having humidifiers with two or more heating elements the capil...

Page 55: ...0 Unlocking of a Released Thermo Sensor cylinder cover If a thermo sensor 41 has released due to a too high tempera ture 105 C 5 K 221 F 41 F the control reports a fail ure thermo sensor activated Aft...

Page 56: ...t electrical connector to the pump polarity not specified Open water supply Switch on unit and check for leaks after 15 30 minutes of operation If leakage occurs switch off power supply and repair the...

Page 57: ...lenoid valve mounting screws I Take the solenoid valve out of hole Cleaning Remove fine mesh filter K from the solenoid valve and clean Installation Place solenoid valve with seal in the hole in the u...

Page 58: ...excessive contact resistance and overheating of contact surfaces 9 14 Operational Check Start up the unit and operate for a few minutes ideally at maximum output Check safety devices Check hose conne...

Page 59: ...MENT Humidifiers and Evaporative Coolers CLASS C121186 COMFORT CONDITIONING EQUIPMENT Humidifiers and Evaporative Coolers Certified to U S Standards For details related to rating size configuration et...

Page 60: ...ication History Project Date Description 70027120 Mar 23 2015 Update report 2125886 to add 230 VAC Control options 70005960 May 21 2014 Update report 2125886 to add new model HL 27 and revise minor sp...

Page 61: ...heater element 4 5 kW 1 thermal sensor and teminal 1 B 2205357 Cylinder compl incl 4 heater element 6 75 kW 1 thermal sensor and teminal 1 B 2205359 Cylinder compl incl 5 heater element 6 75 kW 1 the...

Page 62: ...or HL cylinder fixation short 1 1 1 E 2205106 Belt for HL cylinder fixation long 15 1 1 1 1 1 1 E 2205086 O ring cylinder lower part cylinder cover small 15 1 1 1 E 2205084 O ring cylinder lower part...

Page 63: ...r for water level compl with flow switch for unit before April 2007 6 1 1 1 1 1 1 1 1 x x B 2504139 Control cylinder for water level compl with flow switch for unit since April 2007 6 1 1 1 1 1 1 1 1...

Page 64: ...il voltage 230VAC 1 1 x B 2507081 Main contactor 65A DILM50 Coil voltage 230VAC 1 1 x x B 2602001 Solid state relay 25 A 1ph heat sink 150 x 50 mm 1 1 x x B 2602003 Solid state relay 50 A 2ph heat sin...

Page 65: ...26219 Electronic pcb Basis for HL steambath 1 1 1 1 1 1 1 1 1 x B 2526213 Electronic pcb Basis for HL steambath 1 1 1 1 1 1 1 1 1 x x B 2526403 Comfort Plus display incl mounting plate with foil 1 1 1...

Page 66: ...date of delivery ____________forwarder _____________ shipment by ___________ delivery address if different from invoice address __________________________ __________________________ _________________...

Page 67: ...Page 67 13 Exploded View...

Page 68: ...Page 68 14 View of Cabinet...

Page 69: ...A 7 5 11 3 13 0 13 0 20 5 19 5 26 0 30 7 39 0 Circuit Protection A 3 x 10 3 x 15 3 x 15 3 x 15 3 x 25 3 x 20 3 x 35 3 x 35 3 x 40 Number of Heater Elements 1 1 2 3 4 3 5 4 5 Control voltage Control vo...

Page 70: ...12 2004 Lise Meitner Str 3 D 24558 Henstedt Ulzburg Phone 49 0 4193 895 0 Fax 33 eMail hy hygromatik de www hygromatik com A member of the Group...

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