Hydthc XPTHC-4 Manual Download

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HYD CNC Technology CO.,LTD

Tel:+86-755-26625800

Fax:+86-755-26729960

Http://www.hydcnc.com

XPTHC-4

Arc Voltage Plasma Height Controller

ShenZhen HongYuDa CNC Technology CO.,LTD

Please read this manual fully before use

Summary of Contents for XPTHC-4

Page 1: ...NC Technology CO LTD Tel 86 755 26625800 Fax 86 755 26729960 Http www hydcnc com XPTHC 4 Arc Voltage Plasma Height Controller ShenZhen HongYuDa CNC Technology CO LTD Please read this manual fully before use ...

Page 2: ...e to Z axis Lifter To avoid interference follow cables please use shield cable connection between CNC controller and THC to motor to voltage divider to IHS card especially the cable from THC to voltage divider please use shield twisted pair cable and shield net connected at THC side The plasma raw arc couldn t connect to the THC directly must connect to the voltage divider correctly To Customer We...

Page 3: ... 1 Function 8 2 2 XPTHC 4 operation panel 10 2 1 1Operation panel instruction Fig2 1 10 2 2 2 Keys and LED light 10 2 3 XPTHC 4 Brake adjusting and sensitivity adjusting 12 2 4 XPTHC 4 Parameter setting and Alarm diagnose 12 2 4 1 Parameters details 13 2 4 2 Alarm codes details 14 3 XPTHC 4 Connection 17 3 1 Power 18 3 2 To IHS1 18 3 3 TO IHS2 18 3 4 TO CNC 20 3 5 TO TORCH 21 3 6 TO PLASMA 21 3 6 ...

Page 4: ... 1 1 isolation inside of THC Control accuracy 1V 3V depends on the motor and lifter of user The speed of lifting 1000mm min 3000mm min Contact the supplier if it exceeds the range of speed Arc Voltage rang 50V 250V Over protection PWM adjusting current feedback Max speed test 12000mm min it s related to the setting on the lifter s speed and motor s start voltage and sensitivity XPTHC 4 is the newe...

Page 5: ...olt isolation drive isolation and control isolation XPTHC 4 is with full function of the Stand alone Arc Voltage Torch Height Controller But as it s with small body the motor of the lifter should be less than 20W on the portable CNC cutting machine light gantry machine and small bench type machine etc 1 4 Components and installation 1 4 1 Components XPTHC 4 includes the follow parts Fig 1 1 XPTHC ...

Page 6: ...深圳市宏宇达数控技术有限公司地址深圳市南山区中山园路 1001 号 E4 6C TCL 国际 E 城 TEL 755 26625800 FAX 755 26729960 6 1 4 2 Installation A XPTHC 4 control module installation size Fig 1 2 XPTHC 4 Control module size Fig 1 3 Fig 1 4 ...

Page 7: ...rc Voltage divider installation size Plasma Arc Voltage is divided by Arc Voltage Divider offered with THC on 50 1 via none isolate voltage divide lead into THC after processed by Isolation Circuit It can be installed inside of the plasma or cnc control cabinet must use the shield cables Follow the fig 1 6 shows Fig 1 6 Arc voltage divider installation size ...

Page 8: ...tting IHS height the IHS finished B Proximity switch XPTHC 4 adopts NPN proximity switch IHS Normally open or Normally closed could be set by P9 parameter During IHS when torch goes down to touch the cutting material the proximity switch takes off the proximity point and send out the signal then THC makes the torch go up to the IHS height which is set by P3 parameter When the proximity switch is a...

Page 9: ...nction When THC stops work it ll send the collision signal within 0 2 second if any material touches the torch and actives the proximity switch During auto work except for IHS it ll send the collision signal within 0 2 second if any material touches the torch and actives the micro switch or proximity switch The collision signal is using 200mA optical coupler OC door output it could connect to the ...

Page 10: ...rameters When Auto work status press and hold it to show the setting arc voltage Checking the difference of the setting arc volt and the actual arc volt When at the P status press the MENU to save all the setting parameters UP DOWN 1 Stop work status control torch to go up and go down 2 Auto work status adjust the setting arc voltage means to change the cutting height 3 Setting status change the p...

Page 11: ...ED indictors UP DOWN Turn on when torch go up go down ARCON Turn on when THC has detected the arc start signal If arc start with IHS enable this indicator is off until IHS completed AUTO Turn on means THC is on AUTO mode 4 conditions must be satisfied 1 Stop status AUTO light is blink means THC panel allows it at the AUTO status 2 CNC send the arc start signal 3 CNC Auto Height Control THC enables...

Page 12: ...DJ While It has been adjusted well before ex factory doesn t need to adjust by user unless longtime use component aging etc When user adopts the motor control voltage to control the limit instead of using the THC s limit switch it s no effective of the fast braking function please choose the proper limit method 2 Sensitivity of THC decides the cutting accuracy THC sensitivity setting Sensitive inc...

Page 13: ... MENU Parameters MENU MENU ENTER return SET UP DOWN UP DOWN 深圳市宏宇达数控技术有限公司 26625800 FAX 755 26729960 P1 set Arc voltage V Common mode unit V Range 50 150V Sampling mode invalid P2 Arc voltage lead in delay setting unit 10ms range 00 60 P3 IHS height setting unit 10mS range 05 99 P4 dynastic pierce height setting unit 10mS range 00 99 P5 setting arc voltage mode range 0 or 1 0 setting mode 1 sample...

Page 14: ... be changed during the whole cutting work until loose Arc 0 1 0 limit Normally open closed When the connection is not match to the P6 parameter s setting then the UP_limit and Down_limit LED light will be turned on 0 1 0 corner logic close auto open auto Note This signal needs to 深圳市宏宇达数控技术有限公司 26625800 FAX 755 26729960 Function and Description rc voltage mode effective Set the setting arc voltage...

Page 15: ...f incorrect it will be with E2 alarm when arc start or IHS Change the CNC auto corner signal logic If it couldn t then please change on THC It ll be solved when set correct at the Stop work status t detect the arc voltage signal voltage divider during cutting 1 Check the connection between the voltage divider to Plasma 2 Check the Voltage divider to THC 3 When E3 alarm after 3S will lift to cut of...

Page 16: ...g but it ll turn off the AUTO status If the proximity switch is actived before cutting or during cutting it means there s collision if over 0 2s will have the E5 alarm Meanwhile send out the collision signal to CNC 1 Checking the Micro switch and its connection 2 Proximity switch problem change a new one 3 It must press the MENU button to cancel the are checked ok 深圳市宏宇达数控技术有限公司 26625800 FAX 755 2...

Page 17: ... 国际 E 城 TEL 755 26625800 FAX 755 26729960 17 3 XPTHC 4 Connection Fig 3 1 XPTHC 4 connection Motor cable GND TO TORCH Lifter TO CNC TO Micro Switch IHS1 TO Proximity Switch IHS2 TO PLASMA CONNECT TO ARC VOLTAGE DIVIDER INPUT POWER AC24 DC 24V GND ...

Page 18: ...let the torch go up to the IHS height The IHS1 connect is suitable for external isolation IHS s input signal Installation of the micro switch see the Fig3 3shows Note the lifter and fixture is not included in the THC Optional to customers 3 3 To Proximity switch IHS2 When XPTHC 4 is using the proximity switch HIS should set the P9 parameter If there s mistake on P9 parameter setting then will have...

Page 19: ...he CNC controller the torch goes down to touch the cutting material then the proximity switch takes off the proximity point and send out the touch signal after the THC gets this signal then let the torch goes up to the IHS height the proximity switch will auto return to original position during torch goes up After the IHS is finished then THC will control the plasma arc on In this way it s suitabl...

Page 20: ...ollow Pin s Signal Description Ratings 1 EXAUTO Auto Signal Control level depends on P7 parameter setting Controlled by CNC s corner signal or THC enable signal Pin8 is control Com 2 UP Up signal low level effective Pin8 is control Com 3 DOWN Down signal low level effective Pin8 is control Com 4 ARC ON with IHS IHS_ARCON Arc start with IHS low level effective Pin8 is control Com 5 EX ARC ON Arc st...

Page 21: ...SOLATED Limit switch NC normally Closed Can revised via setting P6 parameter 4 Up LIMIT Input Up limit input Optical ISOLATED Limit switch NC normally Closed Can revised via setting P6 parameter 5 LIMIT COM COM Table 3 3 TO TORCH PIN definition 3 6 TO PLASMA Connect to the Arc Voltage divider XPTHC 4 has a none isolation voltage divider with arc on function See Fig3 6 shows Connection between XPTH...

Page 22: ...o enable THC escape from interference caused by the HF during Plasma Arc Start the Divided Arc Voltage guided into THC is Time Delayed It just needs to prolong the time of lead Arc Voltage into THC this interference can be avoid effectively On XPTHC 4 the delay lead in arc volt into THC is set by P2 parameter on the operation panel 3 6 2 Using the Plasma s 50 1 voltage divider solution Many plasma...

Page 23: ...深圳市宏宇达数控技术有限公司地址深圳市南山区中山园路 1001 号 E4 6C TCL 国际 E 城 TEL 755 26625800 FAX 755 26729960 23 4 XPTHC 4 Diagram Wiring 4 1 Complete THC wiring See Fig4 1 shows Fig 4 1 THC Complete Wiring ...

Page 24: ...on Note 1 This is the direct connection to SF2012 SF2100 2 This CNC controller is without collision input if you need the stop function when collision please according to SF instruction Fig 4 3 shows 3 If use the PIN5 corner signal please set the P7 to 0 on THC 4 If for other SF CNC controller please refer to its instruction s I O definition Fig 4 3 connection on the SF for the stop when collision...

Page 25: ...roller output signal is low level effective 3 If don t change the corner logic on CNC then please set the P7 to 0 on THC 5 Important 1 XPTHC 4 is a new and smart THC with full function while it s designed for small motor 25W so please don t use it for the lifter which motor is more than 30W in avoid to any damaged 2 XPTHC 4 performance is no relationship with plasma s current 3 Welcome to any sugg...

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