HydroTherm VSB2-605 Installation, Operation & Maintenance Manual And Replacement Parts List Download Page 13

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WARNING:

If you do not follow these instructions exactly, a fire or explosion may result with property
damage, personal injury, or loss of life.

OPERATING INSTRUCTIONS

Honeywell VR8200

Natural or Propane Gas

A. Before Operating smell all around the appliance area

for gas. Be sure to smell next to the floor because
some gas is heavier than air and will settle on the
floor.

What to do if you smell gas:

• Do not try to light any appliance.
• Do not touch any electrical switch. Do not use any

phone in your building.

• Immediately call your gas supplier from a neigh-

bor's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire

department.

B. Use only your hand to push in or turn the gas control

knob, never use tools. If the knob will not push in or
turn by hand, don't try to repair it; call a qualified ser-
vice technician. Force or attempted repair may result
in a fire or explosion.

C. Do not use this appliance if any part has been under

water. Immediately call a qualified service technician
to inspect the appliance and to replace any part of
the control system and any gas control which has
been under water.

1.

STOP!

Read the safety information above.

2.

Set the thermostat to lowest setting.

3.

Turn off all electric power to the appliance.

4.

Remove control access panel (if applicable).

5.

Rotate gas control knob clockwise to "OFF".

6.

Wait five (5) minutes to clear out any gas. Then
smell for gas, including near the floor. If you smell
gas, 

STOP!

Follow "A" in the safety information

above. If you don't smell gas, go to next step.

7.

Remove the pilot access panel located below and
behind the gas control unit (if applicable).

8.

Find pilot — follow metal tube from gas control. The
pilot is between the two burner tubes behind the
pilot access panel (if applicable).

9.

Turn gas control knob counterclockwise to "PILOT".

10. Push down and hold the red button next to the con-

trol knob. Immediately light the pilot with a match.
Continue to hold the red button down for about one
(1) minute after the pilot is lit. Release button and it
will pop back up. Pilot should remain lit. If it goes
out, repeat steps 5 through 10.

• If button does not pop up when released, stop

and immediately call your service technician or
gas supplier.

• If the pilot will not stay lit after several tries, turn

the gas control knob to "OFF" and call your
service technician or gas supplier.

11. Replace pilot access panel.
12. Turn gas control knob counterclockwise to "ON".
13. Replace control access panel (if applicable).
14. Turn on all electric power to the appliance.
15. Set thermostat to desired setting.

INLET

GAS CONTROL KNOB 
SHOWN IN "OFF" POSITION

GAS 

ON

OFF

RESET BUTTON

PILOT

CONTINUOUS PILOT – HONEYWELL VR8200

Summary of Contents for VSB2-605

Page 1: ...mpliance 2 Venting Requirements 2 Chimney Requirements 3 Combustion Air Requirements 3 Water Treatment 3 Shipment of Boiler 3 SECTION 2 BOILER INSTALLATION Step 1 Locating Setting Boiler 4 Step 2 Inst...

Page 2: ...ms operating under positive pressure When two or more appliances vent into a common flue the area of the common flue should be at least equal to the area of the largest flue plus 50 of the areas of th...

Page 3: ...e outside or through a vertical duct each opening must have a minimum free area of one square inch per 4000 Btu hr of gas input Horizontal ducts to the outside must have a minimum free area of one squ...

Page 4: ...ing rain etc during appliance operation and service low water cut off replacement condensate trap control replacement NOTE Do not loosen tie rods on boiler absorption unit They are intended to accommo...

Page 5: ...g to terminate within 6 of the floor Check local code requirements if in doubt Discharge piping must be of same size or larger than the relief valve outlet and should be run as short and straight as p...

Page 6: ...must be accessible for servicing and checking position indicator Remove hairpin shipping clip which holds damper blade in closed position and observe that damper blade rotates slowly to open position...

Page 7: ...w for servicing Check local codes and utilities for any special requirements and procedures Pipe joint compound pipe dope must be compatible with the fuel natural gas or propane being used FIGURE 2 6...

Page 8: ...1180 2205 80 89 185 346 724 1086 2047 90 83 173 322 677 1023 1921 100 78 162 307 630 967 1811 125 69 146 275 567 866 1606 150 63 132 252 511 787 1498 1 2 3 4 1 1 1 4 1 1 2 2 FIGURE 2 7 GAS PIPE SIZIN...

Page 9: ...nsulation may melt or degrade expos ing bare wire NOTE Boiler transformer must not be used to power external accessories i e zone valves relays etc Otherwise transformer will be overload ed and burn o...

Page 10: ...ENS 7 PILOT IS IGNITED AND SENSOR SENSES FLAME 9 UNIT OPERATES UNTIL THERMOSTAT OR OPERATING CONTROL IS SATISFIED FIELD WIRING FACTORY WIRING LOW WATER CUTOFF ARE ENERGIZED CONTROL SWITCH SPILL BLUE B...

Page 11: ...ION 1 Check combination gas valve on boiler and make sure it is in the OFF position 2 For vent damper equipped models with the thermo stat set to call for heat observe that vent damper posi tion indic...

Page 12: ...ng vary more than 3 from factory set pressures If rated input cannot be obtained with adjustment gas supply pressure or orifice size may be cause Consult local utility and Hydrotherm 8 Gas burner orif...

Page 13: ...electric power to the appliance 4 Remove control access panel if applicable 5 Rotate gas control knob clockwise to OFF 6 Wait five 5 minutes to clear out any gas Then smell for gas including near the...

Page 14: ...ith an ignition device which automatically lights the pilot Do not try to light the pilot by hand 5 Remove control access panel if applicable 6 Rotate gas control knob clockwise to OFF 7 Wait five 5 m...

Page 15: ...t off has been utilized follow the manufacturer s maintenance instructions As a minimum Inspect the probe and test the operation of electronic con trols at least once a year Remove clean and inspect t...

Page 16: ...ifices 3 Check orifices for proper drill size Size is stamped onto the body of the brass orifice see Figure 4 1 Size can also be checked by using a pin gauge 4 All orifices are screwed into the manifo...

Page 17: ...P BBR10 62 3327 1 1 1 1 15 Manifold 24 1411 1 Manifold 24 1413 1 1 Manifold 24 1414 1 16 Gas Valve 24 V Nat Gas 02 1543 1 1 1 1 VR8204 H 1006 Gas Valve 24 V L P Gas 02 1546 1 1 1 1 VR8204 H 1014 17 B...

Page 18: ...1026 1 1 1 1 38 Pressuretrol 02 4807 1 1 1 1 39 Tee 1 2 X 1 2 X 1 4 56 1351 1 1 1 1 40 Press Gauge 20 3002 1 1 1 1 41 Water Gauge 20 2005 1 1 1 1 42 Nipple 3 4 X 14 53 1136 1 1 1 1 43 Coupling 3 4 56...

Page 19: ...78 1 1 1 1 73 Nipple 1 2 X 3 Brass 53 1111 2 2 2 2 74 Nipple 1 2 X Close 53 1076 1 1 1 1 75 Nipple 1 2 X 3 53 1080 2 2 2 2 PARTS FOR VS B JACKET ASSEMBLY SEE FIGURE 3 Jacket Complete BM 2648 1 Jacket...

Page 20: ...2 3327 1 1 1 1 19 Thermocouple Q309A 04 1302 1 1 1 Thermocouple Q309A 3 FT 04 1306 1 20 Pilot Line w Fittings BM 8078 1 1 1 Pilot Line w Fitting BM 8079 1 22 Gas Valve NG VR8200H1129 02 1540 1 1 1 1 G...

Page 21: ...21 FIGURE 1 VS B GENERAL ASSEMBLY 45 43 26 21 20 19 24 33 29 44 15 14 6 12 10 7 17 13 5 42 30 22 16 11 8 9 27 28 23 31 27 28 25 4 1 3 2 18 65 66 32 41 39 35 36 37 38 40 34 46 77...

Page 22: ...N FIGURE 1 69 HONEYWELL RW700A LOW WATER CUT OFF AND FITTINGS McDONNELL MILLER 47 2 LOW WATER CUT OFF FEEDER AND FITTINGS 60 63 61 59 62 58 SAME AS IN FIGURE 1 FIGURE 2 LOW WATER CUT OFF AND FITTINGS...

Page 23: ...23 NOTES...

Page 24: ...260 NORTH ELM ST WESTFIELD MA 01085 413 564 5515 FAX 413 568 9613 5211 CREEKBANK ROAD MISSISSAUGA ONTARIO L4W 1R3 905 625 2991 FAX 905 625 6610...

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