HydroTherm VSB2-605 Installation, Operation & Maintenance Manual And Replacement Parts List Download Page 10

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FIGURE 2.10:  WIRING DIAGRAM & OPERATION
SEQUENCE FOR BOILERS EQUIPPED WITH 
INTERMITTENT PILOT, VENT DAMPER & 
400 SERIES LWCO

FIGURE 2.11: WIRING DIAGRAM & OPERATION
SEQUENCE FOR BOILERS  EQUIPPED WITH
STANDING PILOT, VENT DAMPER & 400 SERIES 
PS804 LWCO

BURNER

T'STAT OR

OPER. CNTRL

SPILL AND ROLLOUT SWITCHES 
ON 3 THRU 6 SECTION ONLY

DAMPER

5

2

VENT

1

4

SENSOR

PRESSURE

CONTROL

MV/PV

GAS VALVE

IGNITER

ROLLOUT

SWITCH

(TR)

(TH-TR)

SPILL SWITCH

(TH)

PV

MV

BLK

WHT

BLUE

RED

IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE BOILER
MUST BE REPLACED, USE A SIMILAR WIRE OF 105

 C RATING.

H

DAMPER

VENT

5

2

4

1

115 V AC

115V/24V

(TH-TR)

ROLLOUT

GAS VALVE

MV/PV

SWITCH

(TR)

(TH)

SENSOR

IGNITER

PV

BLK

WHT

RED

MV

WHT

WHT

SPARK

60393 REV.2

24(GND)

24V

MV/PV

GND

PV

S8600

MV

N

PV

SPARK

24V

24(GND)

GND

115V 60HZ

S8600

MV/PV

MV

STEAM BOILERS EQUIPPED WITH VENT DAMPER,

1. MOTOR DRIVES VENT DAMPER TO CLOSED POSITION AND

3. THERMOSTAT (OR OPERATING CONTROL) CALLS FOR HEAT.

5. DAMPER END SWITCH CLOSES (PROVING DAMPER OPEN).

6. IF NO FAILURE EXISTS, THE PILOT VALVE AND IGNITER 

8. MAIN VALVE IS ENERGIZED AND IGNITER DE-ENERGIZED.

10. SYSTEM RETURNS TO STANDBY WITH DAMPER CLOSED.

CG-400 SERIES LWCO  AND IID

   REMAINS CLOSED DURING STANDBY.

2. SENSING CIRCUIT IS CONTINUOUSLY MONITORED.

4. DAMPER BLADE OPENS .

7. PILOT IS IGNITED AND SENSOR SENSES FLAME.

9. UNIT OPERATES UNTIL THERMOSTAT (OR OPERATING

  CONTROL) IS SATISFIED.

FIELD WIRING

FACTORY WIRING

LOW WATER

CUTOFF

  ARE ENERGIZED.

CONTROL

SWITCH

SPILL

BLUE

BLK

PRESSURE

THERMOSTAT

OR OPER.
CONTROL

OPERATING SEQUENCE

115/24V
TRANSF.

LWCO

(H)

1

(B)

P2

(N)

2

P2

(B)

(N)

2

P1

(H)

1

A

BUR
NER

BLK

BURNER

8. UNIT OPERATES UNTIL THERMOSTAT (OR OPERATING

9. SYSTEM RETURNS TO STANDBY WITH DAMPER CLOSED.

6. DAMPER END SWITCH CLOSES (PROVING DAMPER OPEN).

4. THERMOSTAT (OR OPERATING CONTROL) CALLS FOR HEAT.

1. MOTOR DRIVES VENT DAMPER TO CLOSED POSITION AND

115V/24V

MUST BE REPLACED, USE A SIMILAR WIRE OF 105

 C RATING.

IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE BOILER

OPER. CNTRL

T'STAT OR

BLUE

4

SWITCH

ROLLOUT

DAMPER

2

5

SPILL SWITCH

LWCO

VENT

(H)

1

1

(B)

(N)

P2

H

2

GAS VALVE

CONTROL

PRESSURE

115 V AC

VENT

DAMPER

BLUE

5

4

2

1

WHT

RED

BLK

SWITCH

ROLLOUT

GAS VALVE

(TH)

(TR)

BLK

WHT

PRESSURE

SPILL

SWITCH

  CONTROL) IS SATISFIED.

CUTOFF

LOW WATER

(B)

FACTORY WIRING

FIELD WIRING

1

(H)

(N)

2

NER

BUR

A

P2

7. MAIN VALVE IS ENERGIZED.

THERMOSTAT

CONTROL

CONTROL

OR OPER.

5. DAMPER BLADE OPENS .

3. SENSING CIRCUIT IS CONTINUOUSLY MONITORED.

  REMAINS CLOSED DURING STANDBY.

60392 REV.2

N

115V 60HZ

TRANSF.

115/24V

RED

WHT

EQUIPPED WITH STANDING PILOT, VENT DAMPER

OPERATING SEQUENCE FOR SREAM BOILERS

HI-LIMIT & CG-400 SERIES LWCO 

2. STANDING PILOT REMAINS LIT.

P1

NATURAL GAS 3 THRU 7 SECTION.
LP GAS 3 THRU 9 SECTION.
SPILL & ROLLOUT SWITCHES ON 3 THRU 6 SECTION ONLY.

Summary of Contents for VSB2-605

Page 1: ...mpliance 2 Venting Requirements 2 Chimney Requirements 3 Combustion Air Requirements 3 Water Treatment 3 Shipment of Boiler 3 SECTION 2 BOILER INSTALLATION Step 1 Locating Setting Boiler 4 Step 2 Inst...

Page 2: ...ms operating under positive pressure When two or more appliances vent into a common flue the area of the common flue should be at least equal to the area of the largest flue plus 50 of the areas of th...

Page 3: ...e outside or through a vertical duct each opening must have a minimum free area of one square inch per 4000 Btu hr of gas input Horizontal ducts to the outside must have a minimum free area of one squ...

Page 4: ...ing rain etc during appliance operation and service low water cut off replacement condensate trap control replacement NOTE Do not loosen tie rods on boiler absorption unit They are intended to accommo...

Page 5: ...g to terminate within 6 of the floor Check local code requirements if in doubt Discharge piping must be of same size or larger than the relief valve outlet and should be run as short and straight as p...

Page 6: ...must be accessible for servicing and checking position indicator Remove hairpin shipping clip which holds damper blade in closed position and observe that damper blade rotates slowly to open position...

Page 7: ...w for servicing Check local codes and utilities for any special requirements and procedures Pipe joint compound pipe dope must be compatible with the fuel natural gas or propane being used FIGURE 2 6...

Page 8: ...1180 2205 80 89 185 346 724 1086 2047 90 83 173 322 677 1023 1921 100 78 162 307 630 967 1811 125 69 146 275 567 866 1606 150 63 132 252 511 787 1498 1 2 3 4 1 1 1 4 1 1 2 2 FIGURE 2 7 GAS PIPE SIZIN...

Page 9: ...nsulation may melt or degrade expos ing bare wire NOTE Boiler transformer must not be used to power external accessories i e zone valves relays etc Otherwise transformer will be overload ed and burn o...

Page 10: ...ENS 7 PILOT IS IGNITED AND SENSOR SENSES FLAME 9 UNIT OPERATES UNTIL THERMOSTAT OR OPERATING CONTROL IS SATISFIED FIELD WIRING FACTORY WIRING LOW WATER CUTOFF ARE ENERGIZED CONTROL SWITCH SPILL BLUE B...

Page 11: ...ION 1 Check combination gas valve on boiler and make sure it is in the OFF position 2 For vent damper equipped models with the thermo stat set to call for heat observe that vent damper posi tion indic...

Page 12: ...ng vary more than 3 from factory set pressures If rated input cannot be obtained with adjustment gas supply pressure or orifice size may be cause Consult local utility and Hydrotherm 8 Gas burner orif...

Page 13: ...electric power to the appliance 4 Remove control access panel if applicable 5 Rotate gas control knob clockwise to OFF 6 Wait five 5 minutes to clear out any gas Then smell for gas including near the...

Page 14: ...ith an ignition device which automatically lights the pilot Do not try to light the pilot by hand 5 Remove control access panel if applicable 6 Rotate gas control knob clockwise to OFF 7 Wait five 5 m...

Page 15: ...t off has been utilized follow the manufacturer s maintenance instructions As a minimum Inspect the probe and test the operation of electronic con trols at least once a year Remove clean and inspect t...

Page 16: ...ifices 3 Check orifices for proper drill size Size is stamped onto the body of the brass orifice see Figure 4 1 Size can also be checked by using a pin gauge 4 All orifices are screwed into the manifo...

Page 17: ...P BBR10 62 3327 1 1 1 1 15 Manifold 24 1411 1 Manifold 24 1413 1 1 Manifold 24 1414 1 16 Gas Valve 24 V Nat Gas 02 1543 1 1 1 1 VR8204 H 1006 Gas Valve 24 V L P Gas 02 1546 1 1 1 1 VR8204 H 1014 17 B...

Page 18: ...1026 1 1 1 1 38 Pressuretrol 02 4807 1 1 1 1 39 Tee 1 2 X 1 2 X 1 4 56 1351 1 1 1 1 40 Press Gauge 20 3002 1 1 1 1 41 Water Gauge 20 2005 1 1 1 1 42 Nipple 3 4 X 14 53 1136 1 1 1 1 43 Coupling 3 4 56...

Page 19: ...78 1 1 1 1 73 Nipple 1 2 X 3 Brass 53 1111 2 2 2 2 74 Nipple 1 2 X Close 53 1076 1 1 1 1 75 Nipple 1 2 X 3 53 1080 2 2 2 2 PARTS FOR VS B JACKET ASSEMBLY SEE FIGURE 3 Jacket Complete BM 2648 1 Jacket...

Page 20: ...2 3327 1 1 1 1 19 Thermocouple Q309A 04 1302 1 1 1 Thermocouple Q309A 3 FT 04 1306 1 20 Pilot Line w Fittings BM 8078 1 1 1 Pilot Line w Fitting BM 8079 1 22 Gas Valve NG VR8200H1129 02 1540 1 1 1 1 G...

Page 21: ...21 FIGURE 1 VS B GENERAL ASSEMBLY 45 43 26 21 20 19 24 33 29 44 15 14 6 12 10 7 17 13 5 42 30 22 16 11 8 9 27 28 23 31 27 28 25 4 1 3 2 18 65 66 32 41 39 35 36 37 38 40 34 46 77...

Page 22: ...N FIGURE 1 69 HONEYWELL RW700A LOW WATER CUT OFF AND FITTINGS McDONNELL MILLER 47 2 LOW WATER CUT OFF FEEDER AND FITTINGS 60 63 61 59 62 58 SAME AS IN FIGURE 1 FIGURE 2 LOW WATER CUT OFF AND FITTINGS...

Page 23: ...23 NOTES...

Page 24: ...260 NORTH ELM ST WESTFIELD MA 01085 413 564 5515 FAX 413 568 9613 5211 CREEKBANK ROAD MISSISSAUGA ONTARIO L4W 1R3 905 625 2991 FAX 905 625 6610...

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