HydroTherm HeatNet KN-10 Manual Download Page 32

32

P/N 42-9534 8/08 Copyright 2008 Hydrotherm

KN-SERIES   GAS-FIRED DIRECT VENT CAST IRON BOILERS – CONTROL MANUAL

Menu item

Under . . .

Explanation

WWS SETPOINT

OUTDOOR AIR

The boiler and its circulator shut down when the outside air temperature is above WWS 
SETPOINT if outdoor air reset is enabled (ON). This requires an outdoor sensor when enabled.

The diff erential is 2°F; i.e., the boiler will shut off  if the outdoor temperature is equal to or greater 
than OUTDOOR AIR setting. The outdoor temperature must drop 2°F below OUTDOOR AIR 
setting for the boiler to turn back on.

If the OA OVR input is closed, outdoor reset and warm weather shutdown are overridden. The 
boiler will run at LOCAL/SYSTEM SETPOINT. This function can be used to operate the HeatNet 
system at a fi xed temperature (equal to the LOCAL SETPT or SYSTEM SETPT), for applications 
such as DHW heating.

LOW WATER
AT

HIGH OA TEMP

HI WATER
AT

LOW OA TEMP

OUTDOOR AIR

SET OA SETPTS

These temperatures determine the reset curve 
for supply water temperature. High water at low 
outside air means the design water temperature 
for maximum load (at ODT, or outside design 
temperature for the installation). The other end of 
the reset curve is the low water temperature at 
high outside air temperature. The low water 
temperature is generally equal to room temper-
ature, meaning no heat input to the space 
would occur below this outside air temperature.

POST PRG TIME

PUMP OPTIONS

SYSTEM PUMP

SYSTEM PUMP settings apply to a system pump if it is to be cycled by the HeatNet control.

Connect a relay or starter for the system pump to the SYSTEM PUMP terminals (J13). DO NOT 
directly connect the pump motor with these terminals. They are for pilot duty only.

To prove system fl ow before boiler operation, install a fl ow proving switch across SYSTEM WTR 
FLOW terminals (J11A).  Place a jumper on these terminals if system fl ow proving is not used.

POST PRG TIME keeps the pump running for the specifi ed time after call for heat is completed, 
allowing distribution of residual heat to the system.

WARNING — The system must be equipped with a bypass pressure regulator or other means 
to prevent dead-heading if system valves close when call for heat is completed.

ALWAYS ENABLED

PUMP OPTIONS

SYSTEM PUMP

If enabled, the system pump remains on constantly. If pump is constant, DELTA TEMP and 
POST PRG TIME have not eff ect.

NOTE:  The system pump will shut down if outdoor air reset is enabled and the outside tem-
perature is above OA SETPOINT (summer mode operation).

WARNING — The system must be equipped with a bypass pressure regulator or other means 
to prevent dead-heading if system valves close when call for heat is completed.

SUMMER PUMP JOG:

PUMP OPTIONS

SYSTEM PUMP

This option is available to prevent the pump from seizing during long idle periods. Enable 
the option to have the system pump operated once per week (specify the day in setup). The 
pump will cycle on at 12:00 AM on the day specifi ed. It will operate for a time equal to the 
time set for POST PRG TIME.

WARNING — The system must be equipped with a bypass pressure regulator or other means 
to prevent dead-heading if system valves close when call for heat is completed or during 
summer or outdoor air shutdown.

DELTA TEMP ENAB

PUMP OPTIONS

LOCAL PUMP

The boiler pump can be set to run after boiler shutdown to distribute residual heat to the 
heating system. Delta enable causes the boiler pump to run until the temperature diff erence 
between boiler inlet and outlet is less than DELTA TEMP (see below). The pump will continue 
to run an additional period after this for the amount of time specifi ed in PURGE TIME (below).

Table 9 

Setup menus — parameter explanations (continued)

Control menus and adjustments 

(continued)

6

Summary of Contents for HeatNet KN-10

Page 1: ...ion with contaminated air follow the instruction manual guidelines to clean repair or replace the boiler if necessary Affix these instructions near to the boiler Instruct the building owner to retain...

Page 2: ...etpoint can be determined by the HeatNet control or by a 4 20 milliamp input signal Network boilers can be operated by override commands for increased versatility Thismanualisarrangedsotheinstructions...

Page 3: ...cal enclosure Electrical components Electrical enclosure Control panel 4 line digital display and navigation buttons Electrical connection panel Electrical subpanel Power connection strip for KN 6 and...

Page 4: ...ter boiler or by a 4 20ma input from an external controller Memberboilerscanoverridemasterboilercontroliftheyreceiveacontactclosure on the HEAT DEMAND terminals or the AA high fire terminals In additi...

Page 5: ...n the 4 20mA controls can be set up to make 4 20mA the highest priority if desired 5 Control menus and adjustments page 24 OperatingparametersandcontrolbehaviorsaresetusingtheKNcontrol sdisplay keypad...

Page 6: ...conductors with a minimum size of 14 awg Use appropriate wiring materials for units installed outdoors Wiring See page 16 for wiring information and wiring diagrams Note that the boiler can be wired f...

Page 7: ...or keep default Enable if desired Enable if desired LOCAL PUMP DELTATEMP ENABLE DELTATEMP POST PRGTIME ALWAYS ENABLED Settings for boiler pump Enable if desired requires installing a return water temp...

Page 8: ...he latest revision of the National Electrical Code ANSI NFPA 70 Installation should also conform to CSA C22 1 Canadian Electrical Code Part I if installed in Canada Install a separate 120 volt 15 amp...

Page 9: ...member boiler following the guidelines given in Table 3 Start up boilers per KN I OM Turn off power to all boilers Follow all instructions in the KN Series Gas Boiler Installation Operating Instructi...

Page 10: ...NT OA SETPTS Enable if used Enable if used Set if used Set if used requires outdoor sensor Not applicable to member boiler unless boiler is to operate in override mode SYSTEM PUMP POST PRGTIME ALWAYS...

Page 11: ...nly if using BMS operation MODULAR BOILER SET ADD DELAYTIME SHED DELAYTIME MODULATE DELAYTIME MOD MAX LAST FIRE Adjust timings as needed to match control operation to system response Not applicable to...

Page 12: ...HEATNETBOILERS display Themas ter control will show the boilers it recognizes If the display shows a blank space such as 123_56789 the control does not de tect the missing boiler boiler 4 Check the ye...

Page 13: ...Gas Prove 26 Return Sensor not Present 11 Spare 4 27 Outside Air Sensor not Present 12 Operator Interlock 28 13 Water Prove Flow Interlock 29 14 Air Prove UV Sensor Interlock 30 Master Boiler 15 MainV...

Page 14: ...65536 Register 30 Boiler 1 runtime in seconds Boiler 1 is the master boiler Boilers 2 16 are member boilers 0 4294967295 seconds BACnet or LONWORKS protocols Install the correct bridge to adapt to bui...

Page 15: ...KN 10 208 230 240 VAC 1 60 20 amp for KN 20 A properly rated shut off switch should be located at the boiler The boiler must be grounded in accordance with the authority having jurisdiction or if none...

Page 16: ...r sensor ONLY to the master boiler Install the header sensor in an immersion well Locate the sensor where it will accurately sense the sys tem water supply temperature 1 2 Connect the sensor leads to...

Page 17: ...emperature from overriding boilers to the DHW Setpoint 1 2 1 Override operation control setup MEMBER boilers must be set up with operating parameters necessary during their override local operation A...

Page 18: ...therm KN SERIES GAS FIRED DIRECT VENT CAST IRON BOILERS CONTROL MANUAL Wiring continued Figure 4 KN HeatNet control field wiring also see KN Gas Boiler Installation Operation Instructions Verify again...

Page 19: ...19 P N 42 9534 8 08 Copyright 2008 Hydrotherm KN SERIES GAS FIRED DIRECT VENT CAST IRON BOILERS CONTROL MANUAL Wiring continued Figure 5 KN HeatNet temperature sensors 5...

Page 20: ...20 P N 42 9534 8 08 Copyright 2008 Hydrotherm KN SERIES GAS FIRED DIRECT VENT CAST IRON BOILERS CONTROL MANUAL Wiring continued Figure 6 Field wiring relays interlocks and boiler status 5...

Page 21: ...21 P N 42 9534 8 08 Copyright 2008 Hydrotherm KN SERIES GAS FIRED DIRECT VENT CAST IRON BOILERS CONTROL MANUAL Wiring continued Figure 7 Field wiring connections for 4 20mA remote operation 5...

Page 22: ...P N 42 9534 8 08 Copyright 2008 Hydrotherm KN SERIES GAS FIRED DIRECT VENT CAST IRON BOILERS CONTROL MANUAL Wiring continued Figure 8 Field wiring connections for on off and two stage firing options...

Page 23: ...534 8 08 Copyright 2008 Hydrotherm KN SERIES GAS FIRED DIRECT VENT CAST IRON BOILERS CONTROL MANUAL Wiring continued Figure 9 Installation of optional BACnet or LonWorks bridge protocessor for MODBUS...

Page 24: ...values Adjusting setpoint temperature while in Standby The local setpoint temperature LOCAL SET or system setpoint temperature SYS DHW HEADER can be adjusted using the SETUP menus or by pressing down...

Page 25: ...OP LIM BAND 215 F SETPT SOURCE AUTO OPERATE LIMIT 205 F 145 to 205 F OP LIM BAND 10 F 1 to 50 F SETPT SOURCE AUTO AUTO 4 20MA NOTE If 4 20MA is selected the control setup menu will automatically open...

Page 26: ...OFF DELTA TEMP ENAB OFF DELTA TEMP 10 POST PRG TIME 2M ALWAYS ENABLED OFF DELTATEMP 10 F 0 to 50 F POST PRGETIME 2 minutes 1 to 60 minutes ALWAYS ENABLED OFF ON or OFF PUMP VALVE OPTION MASTER PUMP V...

Page 27: ...R TYPE LINKED COMMON LINKED COMMON or INDEPENDENT TYPE LINKED COMMON IN USE NO INPUT J12B DAMPER PROOF TIME 2 00 IN USE NO YES or NO INPUT J10B DAMPER J10B DAMPER or J12B terminal 7 Change only when r...

Page 28: ...ET MASTER YES Display only not changeable here MEMBER boilers will show NO and addresses must be set from 2 to 16 H NET ADDRESS Master default 255 not changeable Member default 2 Range 2 to 16 MODBUS...

Page 29: ...MA ENABLE terminals J12A To set to HIGH make sure SETUP SETPOINTS SETPOINT SOURCE is set to AUTO PASSWORD Default AAAAAA Restore to default by pressing while turning ON OFF switch to ON Password mustb...

Page 30: ...POINTS Setpoint temperature controlled by the KN control Local setpoint refers to boiler supply temperature System setpoint appears if there is a sensor connected to the SYS DHW HEADER sensor terminal...

Page 31: ...Specifies where the space heating setpoint temperature comes from AUTO With AUTO selected the KN HeatNet control determines the setpoint using local setpoint outdoor reset or SYS DHW HEADER temperatu...

Page 32: ...flow proving switch across SYSTEM WTR FLOW terminals J11A Place a jumper on these terminals if system flow proving is not used POST PRG TIME keeps the pump running for the specified time after call f...

Page 33: ...signator for the setback operation Up to four 4 setback operations can be programmed ENTRY IS NIGHT SETBACK Select ON to enable a setback operation Then program the times days and setpoint The setpoin...

Page 34: ...NO the boiler will only operate if activated by an override input AA 4 20mA enable or T1 T2 When set to YES the boiler will revert to LOCAL operation controlling its outlet water temperature to the L...

Page 35: ...rom 2 through 16 The Master boiler H NET address is automatically set to 255 The master boiler is automatically recognized because it is the one with a sensor wired to its SYS DHW HEADER terminals MOD...

Page 36: ...or is correctly connected If so the sensor input is bad Contact Mestek for recommended action If the trim setting is acceptable press the SELECT key to accept The display will show TRIM VALUE SET Afte...

Page 37: ...The control cannot be placed in LOCAL mode if this PRIORITY is enabled and active CHANGE PASSWORD ADVANCED SETUP PASSWORD Use to set change a password NOTE You can reset the password to the default v...

Page 38: ...will auto start if on disk manually execute the program if working from a file on the computer Follow the instructions as the program progresses If a separate option is provided to install USB drivers...

Page 39: ...librationmode andwillshow CALIBRATE on the display The first screen will show the following The value shown for temperature is the SYSTEM or LOCAL setpoint MEMBER boilers will show LOCAL SET in stead...

Page 40: ...heat to the system or demand changes 1 2 3 4 5 6 The upper left of the display will show boiler condition prepurge etc astheboilerbeginsitscycle Aftertheboiler begins firing the screen will show RUN a...

Page 41: ...M of modulation All of the boilers that are firing Master See Figure 12 for an explanation of the data on the screen 1 2 3 Noticethesnapshot Thisisalogentry ofwhichthereareupto1 000 As soon as you ent...

Page 42: ...he temperature shown is the value detected at the sensor listed FAULT SUPPLY COMBUSTION AIR DAMPER 168 F MASTER boiler Automatically resets control after external limit closes MEMBER boiler or stand a...

Page 43: ...lected for display The temperature shown is the value detected at the sensor listed FAULT SUPPLY INTERLOCK SPARE 3 168 F Automatically resets control after condition is corrected INTERLOCK SPARE 4 J11...

Page 44: ...on controlling to either the LOCAL or SYSTEM setpoint until the condition is corrected The display continues showing the SUPPLY HEADER or other temperature whichever had been selected for display The...

Page 45: ...here may exist a grounding problem with the controller or one of the boilers pumps contactors or other devices connected to it If all grounding is correct there may be an issue with radiated or induce...

Page 46: ...on controls contactors etc 1 2 3 4 Only the MASTER boiler Fires but the system has many boilers and is using H Net In order for the MASTER boiler to act as a MASTER the header sensor must be set to TY...

Page 47: ...o act as a MASTER the header sensor must be set to TYPEZ and there must be a header sensor present At power up the header sensor is auto detected If the temperature of the header sensor at power up is...

Page 48: ...SET OA RESET OFF OA SETPOINT 68 F OVERRIDE RESET NO SET OA SETPOINTS WATER TEMP AT HIGH OA TEMP 140 F 70 F WATER TEMP AT LOW OA TEMP 180 F 10 F PUMP OPTIONS SYSTEM PUMP POST PURGE TIME 2 minutes ALWAY...

Page 49: ...IME OPTIONS TEMP SCALE F KEY CLICK ON SKIP PASSWORD ON BRIGHTNESS 50 LOG RUNTIME RUN HOURS DATA LOG ENTRY SIZE BOILER CYCLES AUX FUNCTIONS COMBUST AIR DAMPER IN USE NO OUTPUT RELAY J10B DAMPER PROOF T...

Page 50: ...OFFSET 5 F BOILER START TIME 50 seconds MODULATION PID Factory set not adjustable FIRING MODE FIRING MODE TRUE ROTATION MASTER FIRST OFF SENSORS SENSOR OUTSIDE TYPE TYPE Z CALIBRATED SENSOR SUPPLY TYP...

Page 51: ...208 230 240 VAC 1 60 with neutral KN 20 208 230 240 VAC 1 60 with neutral Relays Stage Circulator Alarm 8A 250 VAC AC Interlocks 24 VAC 120 VAC input Control Inputs AA Heat Demand 4 20ma Enable OA ov...

Page 52: ...of Advanced Thermal Hydronics 260 North Elm Street Westfield MA 01085 Tel 413 564 5515 Fax 413 568 9613 7555 Tranmere Drive Mississauga ONT L5S IL4 Canada Tel 905 672 2991 Fax 905 672 2883 www hydrot...

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