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ADDITIONAL VENTING REQUIREMENTS: When connecting
to gas vents or chimneys, vent installations shall be in accor-
dance with Part 7, Venting of Equipment, of the National Fuel
Gas Code, ANSI Z223.1-latest edition, or applicable provisions
of the local building codes.

Vent connectors serving appliances vented by natural draft
shall not be connected into any portion of mechanical draft
systems operating under positive pressure.

When two or more appliances vent into a common flue, the
area of the common flue should be at least equal to the area
of the largest flue plus 50% of the areas of the additional flue
or vent connectors.

When an existing boiler is removed from a common venting
system, common venting system is likely to be too large for
proper venting of appliances remaining connected to it. At time
of removal of existing boiler, following steps shall be followed
with each appliance remaining connected to the common vent-
ing system placed in operation, while other appliances remain-
ing connected to common venting system are not in operation:

1. Seal all unused openings in common vent-
ing system.

2. Visually inspect the venting system for
proper size and horizontal pitch and deter-
mine there is no blockage or restriction, leak-
age, corrosion and other deficiencies which
could cause an unsafe condition.

3. Insofar as is practical, close all building
doors and windows and all doors between the
space in which the appliances remaining con-
nected to the common venting system are
located and other spaces of the building. Turn
on clothes dryers and any appliance not con-
nected to the common venting system. Turn
on any exhaust fans, such as range hoods
and bathroom exhausts, so they will operate
at maximum speed. Do not operate a summer
exhaust fan. Close fireplace dampers.

4. Place in operation the appliance being in-
spected. Follow the lighting instructions. Ad-
just thermostat so appliance will operate con-
tinuously.

5. Test for spillage at draft hood relief opening
after 5 minutes of main burner operation. Use
the flame of a match or candle, or smoke
from cigarette, cigar or pipe.

6. After it has been determined that each ap-
pliance remaining connected to common
venting system properly vents when tested as
outlined above, retur n doors, windows,
exhaust fans, fireplace dampers and any
other gas-burning appliance to previous con-
ditions of use.

7. Any improper operation of the common
venting system should be corrected so instal-
lation conforms with the National Fuel Gas
Code, ANSI Z223.1-latest edition. When
resizing any portion of the common venting
system, the common venting system should
be resized to approach the minimum size as

determined using the appropriate tables in Appendix G in the
National Fuel Gas Code, ANSI Z223.1-latest edition. For
Canada, the provisions of CAN/CGA B149.1 or .2 shall apply.

ADDITIONAL CHIMNEY REQUIREMENTS: Chimney condi-
tion is of paramount importance for a safe and efficient boiler
installation. All installations must include a chimney inspection
by a qualified individual or agency. Chimney construction
materials must be compatible with the fuel being used.

Particular attention should be paid on all oil-to-gas conver-
sions. Soot may have accumulated in the chimney and/or
degraded the chimney liner. Most utilities require complete
chimney cleaning. Others may require installation of a new
liner, or other chimney upgrades. Check with local utility for
required safety precautions.

MAXIMUM

6-FT

APART

PITCH 1/4"

PER FOOT

SECURE
FLUE PIPE
TO VENT
DAMPER

USE VENT SUPPORT(S) AS REQUIRED TO PREVENT SAGGING

INSTALL

FLUSH

WITH

INSIDE

CHIMNEY

LINER

SEAL
WITH

FURNACE

CEMENT

SINGLE WALL
OR TYPE B
FLUE PIPE       
EW-65 = 5"
EW-85 = 5"
EW-100 = 5"
EW-125 = 6"
EW-145 = 6"
EW-165 = 7"

PROCEDURE C: Install flue pipe between vent damper and

chimney. A 6" minimum clearance  is required
between flue pipe and all combustible con-
struction.

FIGURE 1.15

DANGER: A chimney which does not meet modern

safety standards will result in a fire or deadly car-
bon monoxide poisoning of the building residents.

Summary of Contents for EW2-1203

Page 1: ...om a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service...

Page 2: ...ent but not related to personal injury hazards AVERTISSMENT Assurez vous de bien suivre les instructions donn es dans cette notice pour r duire au minimum le risque d incendie ou d explosion ou pour v...

Page 3: ...1 or 2 Installation Codes for Gas Burning Appliances and Equipment and with Standard C S A C22 1 Canadian Electrical Code Part 1 and Part 2 and or local codes In the Commonwealthof Massachusetts the...

Page 4: ...rdance with Section 5 3 Air for Combustion Ventilation of the latest edi tion of the National Fuel Gas Code ANSI Z223 1 and all applicable local building codes Failure to provide adequate combustion a...

Page 5: ...ay result PROCEDURE A Install vent tapping assembly components and relief valve discharge piping For Models EW 85 100 125 supply outlet is on the top front of the boiler and vent fitting assembly tapp...

Page 6: ...small and setting it by temperature can be accomplished with a contact thermometer PUMPED BLEND An additional circulator can also be used to provide a return water temperature blend This method works...

Page 7: ...ater chiller the chilled water must be piped in paral lel with the boiler using appropriate valves to prevent the chilled medium from entering the boiler Figure 1 9 When boilers are connected to heati...

Page 8: ...additional appliance this will cause fire or carbon monoxide poisoning PROCEDURE A Mount draft hood and spill switch on boiler 1 Install draft hood on boiler If draft hood shroud has a hole near the...

Page 9: ...operate con tinuously 5 Test for spillage at draft hood relief opening after 5 minutes of main burner operation Use the flame of a match or candle or smoke from cigarette cigar or pipe 6 After it has...

Page 10: ...olumn 326 32 22 18 15 14 12 11 11 10 9 8 8 7 6 493 72 49 40 34 30 27 25 23 22 21 18 17 15 14 622 132 92 73 63 56 50 46 43 40 38 34 31 28 26 824 278 190 152 130 115 105 96 90 84 79 72 64 59 55 1 049 52...

Page 11: ...P 5 WIRING THE BOILER All electrical wiring must be in accordance with require ments of authority having jurisdiction or in absence of such requirements to National Electric Code NFPA 70 latest editio...

Page 12: ...60HZ OR OPER CONTROL THERMOSTAT 115V 60HZ OR OPER CONTROL THERMOSTAT BLUE FIGURE 1 19 WIRING DIAGRAM OPERATION SEQUENCE FOR BOILERS WITH STANDING PILOT VENT DAMPER L8148E AQUASTAT RELAY STANDING PILO...

Page 13: ...CLOSED DURING STANDBY MOTOR DRIVES VENT DAMPER TO CLOSED POSITION AND TT TT T1 FACTORY WIRED FIELD WIRED CIRC MOTOR CIRCULATOR MV PV PURP ROLLOUT Z W 1K VENT DAMPER 2 3 4 1 T TV IGNITOR SENSOR GAS VAL...

Page 14: ...T1 TO ADDITIONAL ZONES H1 C1 ZONE CIRCULATOR TH1 ZONE T STAT C2 ZONE CIRCULATOR TH2 ZONE T STAT ZR1 ZONE RELAY RA832A OR EQUIVALENT ZR2 ZONE RELAY RA832A OR EQUIVALENT H1 HI LIMIT AQUASTAT GV GAS VAL...

Page 15: ...operating In case of a damper malfunction the damper blade may be manually placed in the full open position to permit burner operation To accomplish this follow the instructions on the damper 5 Allow...

Page 16: ...ckwise to increase gas flow increase input Turn adjusting screw counterclockwise to decrease gas flow decrease input In no case should final manifold pressure setting vary more than 2 from factory set...

Page 17: ...g the top of the burners and enclosing the pilot 7 Find pilot Follow metal tube from gas control The pilot is between the central burner tubes behind the base door 8 Turn knob on gas control countercl...

Page 18: ...ion rust or corrosion Clean and replace as necessary Check tightness of joints seal all joints where necessary 2 Check boiler flue passageways in the boiler sections for any blockage or soot accumulat...

Page 19: ...at ODOR EXCESSIVE MOISTURE IN BUILDING 1 Leak in piping 2 Carbon build up in flueways 3 Blocked chimney 4 Downdrafts incorrect termination YELLOW FLAME CARBON BUILD UP 1 Unit overfired 2 Air shutter m...

Page 20: ...fils SASSURER QUE LE MOTEUR SOIT SITUE A GAUCHE MONTER LE VOLET DE VENTILATION AU DESSUS DU COUPE TIRAGE LA FLECHE DE DIRECTION DE LECOULEMENT POINTE VERS LE HAUT FIGURE 1 12 FIGURE 1 14 FAISCEAU DE...

Page 21: ...21...

Page 22: ...2 2 2 2 11 Dome 5 01 2100 1 1 1 Dome 6 01 2102 1 Dome 7 01 2103 1 1 12 Pressure Relief Valve 22 1203 1 1 1 1 1 1 13 Vent Fitting 56 5430 1 1 1 1 1 1 14 Nipple 3 4 x 9 53 1133 1 1 1 1 1 1 15 T Baffles...

Page 23: ...ed Side Plate BM 3340 1 1 1 1 1 1 42 Drain Valve 51 1201 1 1 1 1 1 1 43 1 1 4 x 3 4 x 1 1 4 Tee 56 1603 1 1 1 1 1 1 44 1 1 4 x 3 Nipple 53 1250 1 1 1 1 1 1 45 Taco Circulator Flange 09 1921 1 1 1 1 1...

Page 24: ...5211 CREEKBANK ROAD MISSISSAUGA ONT CANADA L4W 1R3 905 625 2991 FAX 905 625 6610 260 NORTH ELM STREET WESTFIELD MA 01085 413 564 5515 FAX 413 568 9613...

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