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UV20 SERIES - SYSTEM ASSEMBLY AND ACTIVATION PROCEDURES

 

 

PREPARATION – INSPECT ALL PARTS 

 

NOTE:  Read Mounting Bracket and System Plumbing  

Installation instructions on Page 1 and all  
instructions on this page before installing system. 

 

UV20 SERIES 

UV20 Ultraviolet System  
Ultraviolet Lamp #20 (in packing tube) 
Quartz Sleeve #20 (in packing tube) 
Mounting Screws (2-4 pieces, varies with model) 
Warranty Card (please fill out and return) 
Installation Guide and Owners Manual 
Sump Wrench #10/20 

 

NOTE: 

See Page 5 for UV20 detailed parts breakdown.   
Refer to the label affixed to the mounting bracket to  
identify filter(s) to be installed with UV module. 

 

INSTALL QUARTZ SLEEVE AND DISINFECT SYSTEM 

 

CAUTION:  QUARTZ SLEEVE IS VERY FRAGILE!   

For safety, wear a protective glove when 
handling quartz sleeve.  Do not touch quartz 
sleeve or UV lamp with bare hands.  Fingerprints 
will reduce the effectiveness of the light. 

 

NOTE:

  All Items refer to Figure 2. 

 

1.  Remove Sump (Item 1) from UV Head (Item 5). 

 

NOTE: 

Do not remove protective plastic bag from quartz  
sleeve until so instructed.  Do not remove factory  
applied “O” ring lubricant from quartz sleeve. 

 

2.  Remove Quartz Sleeve (Item 17) from packing tube.  

While holding middle of quartz sleeve with one hand, slide 
protective bag with other hand to expose open end. 

 

CAUTION: 

Apply even pressure to push the quartz sleeve 
into the UV head.  To avoid breakage, make sure  
quartz sleeve goes in straight by pushing it   
with slight twisting motion. 

 

3.  Insert quartz sleeve into the UV head.  As quartz sleeve 

passes both “O” Rings(Item 15), resistance will be felt.  
Remove protective bag from quartz sleeve. 

 

4. 

For UV20-2 and UV20-3 Models only

:

  Remove  

       Sump (Item 1) from Filter Head (Item 20).  Remove Filters  
       (Items 21 and 23) from sump and set aside. 

 

5.  Disinfect the system (Pages 14-15, Steps 1-7). 

 

INSTALL ULTRAVIOLET LIGHT AND FILTERS 

 

1.  Remove Sump (Item 1) from UV Head (Item 5). 

 

NOTE:

  Wipe all fingerprints and excessive lubricant  

             

 

from quartz sleeve with isopropyl alcohol.   

 

2.  Verify Stainless Steel Channeling Sleeve (Item 3) and 

Sleeve Gasket (Item 4) are in sump as shown in Figure 2.  

 

 

CAUTION: 

TIGHTEN SUMPS BY HAND ONLY.  Do not use  
tools as they will over-tighten and may damage  
sump.  Take care not to cut or pinch “O” Rings  
(Item 2).  Use sump wrench for removal only. 

3.  Being careful not to dislodge quartz sleeve, install sump  

with stainless steel channeling sleeve and sleeve gasket  
onto UV head. 

4. 

For UV20-2 & UV20-3 Models only

:

  Remove Sump  

(Item 1) from Filter Head (Item 20).  Install Filters

   

(Items 21 and 23) as shown in Figure 2.  Install sump onto  
filter head. 

CAUTION:  DO NOT INSTALL A DAMAGED LAMP  
5. 

Remove UV Control Module (Item 10) from Mounting  
Bracket (Item 6, 6A, or 6B) by removing  
four Screws (Item 11). 

NOTE: 

Hold UV lamp by ceramic ends only.  Do not touch  
glass.  Clean it with isopropyl alcohol if necessary. 

6.  Remove UV Lamp (Item 16) from packing tube and  

inspect it for damage.  If damage is found, contact the  
dealer for a replacement. 

7.  Connect UV lamp into four-pin socket located at the  

bottom of UV control module. 

8.  Verify Safety Plunger Rod (Item 18) is in place. 

NOTE:

  System with Light-Out Circuit (LOC) does not have a  

safety plunger rod. 

9.  Carefully insert the UV control module with UV lamp  

through mounting bracket into the quartz sleeve and  
replace screws removed in Step 5. 

 

ACTIVATE SYSTEM 

 

CAUTION:

  Verify that inlet and outlet ports are connected to  

appropriate inlet/outlet pipes (see Figure 2). 

1.  Plug system into an electrical outlet.  If the LED Indicator  

(Item 8) does not light up within one minute, verify UV  
lamp is securely plugged into UV control module and  
safety plunger rod is in place (see Note in Step 8 above).  
It is normal for the LED indicator to flicker slightly. 

NOTE: 

The

 

UV lamp should remain on at all times during use  

because; repeated starting of UV lamp shortens lamp  
life, and UV lamp requires a warm up period of  
1-2 minutes. 

2.  Turn on water supply and check for leaks. 

3.  Flush system, connectors, and water lines for several  

minutes to remove carbon fines. 

NOTE:

  When an ultraviolet water treatment system is unused  

for several hours, water within system could become  
warm. This is a normal condition.  To cool the water,  
dispense water from system.   

NOTE: 

 System is now ready for use. 

 

Service Requirements 

Recommended Service Intervals 

To ensure the system operates at its optimum level,  

certain routine maintenance must be performed.   

Frequency of maintenance performance will depend on  

source water quality and level of system usage. 

CLEAN:

  Each time filters are replaced. 

DISINFECT:  

At least once a year. 

UV Lamp #20:

  Change Annually 

Quartz Sleeve #20 and Channeling Sleeve:  

Clean when changing 

filters.  Replace only if damaged or cannot be cleaned by non-abrasive 
methods. 

 

Filters: 

 Normal life 4-6 months.  Filter life will vary due to water 

conditions.  A reduced flow rate or deteriorating water quality indicates that 
filters must be changed. 

Summary of Contents for UV A/O-1

Page 1: ...ECH COMPANY ULTRAVIOLET WATER TREATMENT SYSTEMS UVB SERIES UV20 SERIES UVBB SERIES RACK SYSTEM UV1 SERIES ADDON SERIES Hydrotech Inc 25555 West Avenue Stanford Valencia CA 91355 Phone 661 294 8888 Fax...

Page 2: ...RECOMMENDED INTERVALS 4 PARTS ILLUSTRATION 5 PARTS LIST 5 UVBB SERIES INSTALL QUARTZ SLEEVE AND DISINFECT SYSTEM 6 INSTALL ULTRAVIOLET LIGHT AND FILTERS 6 ACTIVATE SYSTEM 6 SERVICE REQUIREMENTS AND R...

Page 3: ...d and create active sites where pollutants can be collected by adsorption These new sites dramatically increase the total surface area and capacity of each granule WHAT IS ADSORPTION Adsorption is the...

Page 4: ...to avoid breaking the quartz sleeve UV Lamp Replacement Lamps must be changed every twelve months While UV lamps rarely burn out they do lose their disinfection power Use only PURA UV lamps as they ar...

Page 5: ...e and below UV system to service the sumps and UV lamp without removing the UV system The minimum space is UVB 11 above and below UV20 UVBB 20 above and below UV1 10 above and below ADDON 10 or 20 abo...

Page 6: ...sump wrench for removal only 4 Being careful not to dislodge quartz sleeve install sump with filter sleeve assembly onto UV head 5 For UVB2 UVB3 Models only Remove Sump Item 1 from Filter Head Item 2...

Page 7: ...801104 34202018 33004030 36005701 31910101 31910201 31910301 7 8 9 10 11 12 13 14 15 16 Switch Safety Indicator LED Fuse 1A Type 3AG Module UV Control 11 Screw 6 32 x 3 8 Screw 10 x 1 Screw 14 x 1 Was...

Page 8: ...ess steel channeling sleeve and sleeve gasket onto UV head 4 For UV20 2 UV20 3 Models only Remove Sump Item 1 from Filter Head Item 20 Install Filters Items 21 and 23 as shown in Figure 2 Install sump...

Page 9: ...01 7 8 9 10 11 12 13 14 15 Switch Safety Indicator LED Fuse 1A Type 3AG Module UV Control 20 Screw 6 32 x 3 8 Screw 10 x 1 Screw 14 x 1 Washer 14 Nylon O Ring Quartz Sleeve Standard 31000006 44302201...

Page 10: ...Y HAND ONLY Do not use tools as they will over tighten and may damage sump Take care not to cut or pinch O Rings Item 2 Use sump wrench for removal only 1 For UVBB 2 and UVBB 3 Models only Remove Sump...

Page 11: ...1 34202022 34202024 36005502 31910102 6A 6B 7 8 9 10 11 12 13 14 Mounting Bracket 2 Sump BB Mounting Bracket 3 Sump BB Switch Safety Indicator LED Fuse 1A Type 3AG Module UV Control BB Screw 6 32 x 3...

Page 12: ...he bottom of each Leg Item 2 NOTE Snug but do not tighten the bolts and nuts connecting the legs and top to the Corner Braces Item 4 until assembly has been squared 2 Attach two corner braces to the u...

Page 13: ...Configurations DATE INSTALLED SYSTEM OUTPUT RATING LPM GPM CONFIGURATION SERIES SERIES TO PARALLEL PARALLEL PARALLEL TO SERIES MODULE 1 TYPE PURA PART NUMBER MODULE 2 TYPE PURA PART NUMBER MODULE 3 TY...

Page 14: ...16 from packing tube and inspect it for damage If damage is found contact the dealer for a replacement 7 Connect UV lamp into the four pin socket that is connected to the UV Control Item 10 8 Careful...

Page 15: ...Filter Carbon EPCB 10 Gasket Filter Head UV 10 SL Mounting Bracket UV1 33801105 34201027 33004030 36005702 31910106 7 8 9 10 11 Retainer UV Lamp UV1 Washer 10 Nylon Screw 10 x 1 UV Control with Finis...

Page 16: ...o the UV Control Item 10 3 Carefully insert the UV lamp through O Ring Retainer Item 11 into the quartz sleeve as far as possible NOTE End of UV lamp will touch the bottom of quartz sleeve 4 Slide Fin...

Page 17: ...g Head UV Addon White 1gpm Head UV Addon White 3gpm 33803301 33803303 21001004 44301003 34202026 44301002 44301005 6 7 8 9 10 11 Mounting Bracket Addon Screw 10 x 1 Screw 8 x O Ring Quartz Sleeve Stan...

Page 18: ...wash with cleaning solution Rinse them well with clean potable water Inspect O rings for damage i e nicks or scratches Replace damaged O rings CAUTION Use care when cleaning UV head Do not get the UV...

Page 19: ...ON Use care when sanitizing UV head Do not get the UV control module or connectors wet 3 Remove sump from UV head and set aside CAUTION Do not touch quartz sleeve or UV lamp with bare hands Fingerprin...

Page 20: ...TY As a manufacturer we do not know the characteristics of your water supply The quality of water supplies may vary seasonally or over a period of time Your water usage may vary as well Water characte...

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