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15 

 

4.   Slowly open the feed water supply valve. 
 
5.   Open all downstream faucets.  Keep faucets open until a 
      chlorine smell is detected at each faucet, then close  
      faucets. 
 

NOTE:

  Water lines downstream from UV housing must be 

             disinfected to destroy any bacteria that might  
             remain in the pipes. 
 
6.   Verify disinfection solution has reached every water outlet 
      downstream of UV system

.  Solution must remain in the  

      system for at least four hours. 

 
7.   Open outlet valve and let water flow for 5 minutes to flush  
      disinfection solution from the water lines.  

 

ROUTINE MAINTENANCE 
FILTER REPLACEMENT PROCEDURE

 

 

1.  Perform Cleaning Procedure (Page 14, step1-11). 
 

NOTE:

  Do not remove protective plastic bag from filters.  

            

      

Open bottom of bag only enough to expose  

             

   

bottom of filter. 

 

NOTE:

  Refer to Exploded Schematic for your system to 

ensure each filter is installed in the correct position. 

 

NOTE:  

For UVB and UV1 Models only:

  Refer to the  

             

  

Exploded Schematic to ensure proper position of 

             

  

EPCB

 Sleeve removed in Cleaning Procedure. 

 
2.  Install the filters into the appropriate sump.  Hold filter by 

its protective plastic bag and insert the filter into the sump. 

 

CAUTION:

  

For UVBB Model only:

  Be sure sump with 

                    metal liner is installed onto UV head. 
 

CAUTION: 

TIGHTEN SUMPS BY HAND ONLY.  Do not use  

 

 

 

tools as they will over-tighten and may damage  

 

 

 

sump.  Take care not to cut or pinch “O” rings or  

   gaskets. 

 

Use 

sump 

wrench for removal only.  

 
3.  Slide bag from filter and discard.  Replace each sump as 

each filter is installed. 

 
4.  Plug system into electrical outlet.  Turn on water supply 

and check for leaks.  Flush system for several minutes to 
remove carbon fines. 

 

ROUTINE MAINTENANCE 
UV LAMP REPLACEMENT PROCEDURE

 

 

NOTE: 

Refer to individual System Assembly and Activation  

 

 

Procedures to identify specific components matching  

 

 

the descriptions shown in this procedure. 

 
1.  Disconnect system from electrical outlet. 
 
2.  Shut feed water supply valve and open downstream faucet  
 

to relieve system pressure. 

 

CAUTION: 

Do not attempt to remove sumps until water 

 

 

 

flow stops.  This reduces pressure inside the 

 

 

 

system so sumps may be safely removed. 

 

CAUTION: 

Use care when sanitizing UV head.  Do not get  

 

 

 

the UV control module or connectors wet. 

 
3.  Remove sump from UV head and set aside. 
 

CAUTION:

  Do not touch quartz sleeve or UV lamp with bare  

 

 

 

hands.  Fingerprints will reduce the effectiveness  

   of 

the 

light. 

WARNING:  Do Not Attempt to Remove Quartz Sleeve. 

  

 

 

 

Damage to system and personal injury may  

   occur 

if 

the 

sleeve 

is removed incorrectly.   

 

 

 

Contact your dealer if quartz sleeve is broken or  

   needs 

replacement. 

4.  Clean quartz sleeve carefully using vinegar to remove  
 

hardness.  Do not use abrasive materials.  Rinse sleeve  

 

thoroughly with clean potable water.  Replace any sleeve  

 

that is damaged or that will not come completely clean. 

 
5.  Gain access to UV lamp: 

 a. 

For UVB, UV20, and UVBB Models only.

  Remove  

 

 

UV Control Module (Item 10) from Mounting Bracket  

 

 

(Item 6, 6A, 6b) by removing four Screws (Item 11). 

 b. 

For UV1 Model only:

  Loosen Screw (Item 9)  

 

 

securing slotted side of UV Lamp Retainer (Item 7).   

  Remove 

other 

screw 

securing UV lamp retainer to UV  

 

 

head.  Rotate bracket away from UV lamp.  Remove  

 

 

and slide Finish Cap (Item 12) on cable towards UV  

  control. 

 

 
6.  Remove UV lamp from system being careful not to break  
 

UV lamp or dislodge quartz sleeve: 

 a. 

For UVB and UV20 Models only:

  Remove UV  

 

 

control module with UV lamp by gently lifting control  

 

 

module straight up from mounting bracket.  Grasp UV  

 

 

lamp firmly and remove lamp from the four-pin socket. 

 b. 

For UVBB Model only:

  Remove UV control module  

 

 

with UV lamp by lifting the control module straight up  

 

 

from mounting bracket.  The four-pin socket is  

 

 

attached to the UV control module by a short cable  

 

 

that allows for correct insertion depth.  Grasp UV  

 

 

lamp and four-pin socket firmly and separate lamp  

  from 

connector. 

 c. 

For UV1 and Addon Models Only:

  Remove UV  

 

 

lamp by gently lifting the cable connecting the four-pin  

 

 

socket to the UV lamp.  Grasp UV lamp and four-pin  

 

 

socket firmly and separate lamp from connector.   

 

 

During replacement, be sure UV lamp is inserted as  

 

 

far as possible into the quartz sleeve. 

NOTE: T

he inside of quartz sleeve must be completely dry  

 

 

before installing the replacement UV lamp. 

NOTE: 

Hold replacement UV lamp by the ceramic ends only.  

 

 

Do not touch the glass.  Clean glass with isopropyl 

  alcohol 

if 

necessary. 

 
7.  Install the replacement UV lamp by reversing  
       steps 5 and 6 of this procedure.

 

Summary of Contents for UV A/O-1

Page 1: ...ECH COMPANY ULTRAVIOLET WATER TREATMENT SYSTEMS UVB SERIES UV20 SERIES UVBB SERIES RACK SYSTEM UV1 SERIES ADDON SERIES Hydrotech Inc 25555 West Avenue Stanford Valencia CA 91355 Phone 661 294 8888 Fax...

Page 2: ...RECOMMENDED INTERVALS 4 PARTS ILLUSTRATION 5 PARTS LIST 5 UVBB SERIES INSTALL QUARTZ SLEEVE AND DISINFECT SYSTEM 6 INSTALL ULTRAVIOLET LIGHT AND FILTERS 6 ACTIVATE SYSTEM 6 SERVICE REQUIREMENTS AND R...

Page 3: ...d and create active sites where pollutants can be collected by adsorption These new sites dramatically increase the total surface area and capacity of each granule WHAT IS ADSORPTION Adsorption is the...

Page 4: ...to avoid breaking the quartz sleeve UV Lamp Replacement Lamps must be changed every twelve months While UV lamps rarely burn out they do lose their disinfection power Use only PURA UV lamps as they ar...

Page 5: ...e and below UV system to service the sumps and UV lamp without removing the UV system The minimum space is UVB 11 above and below UV20 UVBB 20 above and below UV1 10 above and below ADDON 10 or 20 abo...

Page 6: ...sump wrench for removal only 4 Being careful not to dislodge quartz sleeve install sump with filter sleeve assembly onto UV head 5 For UVB2 UVB3 Models only Remove Sump Item 1 from Filter Head Item 2...

Page 7: ...801104 34202018 33004030 36005701 31910101 31910201 31910301 7 8 9 10 11 12 13 14 15 16 Switch Safety Indicator LED Fuse 1A Type 3AG Module UV Control 11 Screw 6 32 x 3 8 Screw 10 x 1 Screw 14 x 1 Was...

Page 8: ...ess steel channeling sleeve and sleeve gasket onto UV head 4 For UV20 2 UV20 3 Models only Remove Sump Item 1 from Filter Head Item 20 Install Filters Items 21 and 23 as shown in Figure 2 Install sump...

Page 9: ...01 7 8 9 10 11 12 13 14 15 Switch Safety Indicator LED Fuse 1A Type 3AG Module UV Control 20 Screw 6 32 x 3 8 Screw 10 x 1 Screw 14 x 1 Washer 14 Nylon O Ring Quartz Sleeve Standard 31000006 44302201...

Page 10: ...Y HAND ONLY Do not use tools as they will over tighten and may damage sump Take care not to cut or pinch O Rings Item 2 Use sump wrench for removal only 1 For UVBB 2 and UVBB 3 Models only Remove Sump...

Page 11: ...1 34202022 34202024 36005502 31910102 6A 6B 7 8 9 10 11 12 13 14 Mounting Bracket 2 Sump BB Mounting Bracket 3 Sump BB Switch Safety Indicator LED Fuse 1A Type 3AG Module UV Control BB Screw 6 32 x 3...

Page 12: ...he bottom of each Leg Item 2 NOTE Snug but do not tighten the bolts and nuts connecting the legs and top to the Corner Braces Item 4 until assembly has been squared 2 Attach two corner braces to the u...

Page 13: ...Configurations DATE INSTALLED SYSTEM OUTPUT RATING LPM GPM CONFIGURATION SERIES SERIES TO PARALLEL PARALLEL PARALLEL TO SERIES MODULE 1 TYPE PURA PART NUMBER MODULE 2 TYPE PURA PART NUMBER MODULE 3 TY...

Page 14: ...16 from packing tube and inspect it for damage If damage is found contact the dealer for a replacement 7 Connect UV lamp into the four pin socket that is connected to the UV Control Item 10 8 Careful...

Page 15: ...Filter Carbon EPCB 10 Gasket Filter Head UV 10 SL Mounting Bracket UV1 33801105 34201027 33004030 36005702 31910106 7 8 9 10 11 Retainer UV Lamp UV1 Washer 10 Nylon Screw 10 x 1 UV Control with Finis...

Page 16: ...o the UV Control Item 10 3 Carefully insert the UV lamp through O Ring Retainer Item 11 into the quartz sleeve as far as possible NOTE End of UV lamp will touch the bottom of quartz sleeve 4 Slide Fin...

Page 17: ...g Head UV Addon White 1gpm Head UV Addon White 3gpm 33803301 33803303 21001004 44301003 34202026 44301002 44301005 6 7 8 9 10 11 Mounting Bracket Addon Screw 10 x 1 Screw 8 x O Ring Quartz Sleeve Stan...

Page 18: ...wash with cleaning solution Rinse them well with clean potable water Inspect O rings for damage i e nicks or scratches Replace damaged O rings CAUTION Use care when cleaning UV head Do not get the UV...

Page 19: ...ON Use care when sanitizing UV head Do not get the UV control module or connectors wet 3 Remove sump from UV head and set aside CAUTION Do not touch quartz sleeve or UV lamp with bare hands Fingerprin...

Page 20: ...TY As a manufacturer we do not know the characteristics of your water supply The quality of water supplies may vary seasonally or over a period of time Your water usage may vary as well Water characte...

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