hydrotab 1500BT Manual Download

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Hydro

Tab

Marine Engineering

Table of Contents

Disclaimer

Installation Kit

Required Tools for Installation

Before Installation

Safety precautions

Proper Interceptor Installation in Transom

Interceptor Installation

BT Series Interceptor and Anode Mounting and Coating Instructions

Interceptor Installation (Indirect Air Supply)

Air Unit Installation

Air Unit Fuse Replacement

Moby Controller Installation

Air Unit:

Direct Installation Diagram

Air Unit:

Installation diagram on existing NMEA Network

Double Speed Air Unit:

Direct Installation Diagram

Double Speed Air Unit:

Installation diagram on existing NMEA Network

Single Air Unit Electrical Diagram

Single Air Unit Pneumatic Diagram

Double Speed Air Unit Electrical Diagram

Double Speed Air Unit Pneumatic Diagram

Spare Parts List - Model: 160BT (ASM-00928)

Spare Parts List - Model: 320BT (ASM-00560)

Spare Parts List - Model: 480BT (ASM-00561)

Spare Parts List - Model: 640BT (ASM-00562)

Spare Parts List - Model: 800BT (ASM-00563)

Spare Parts List - Model: 960BT (ASM-00564)

Spare Parts List - Model: 1500BT (ASM-00940)

Spare Parts List - Model: 2000BT (ASM-00941)

Spare Parts List - Air Unit (ASM-01065)

Spare Parts List - Double Speed Air Unit (ASM-01174)

Moby Troubleshooting

Warranty Conditions

Summary of Contents for 1500BT

Page 1: ...Hydro Tab Marine Engineering Hydrotab BT Series Hydrotab BT installation Moby Automatic controller NMEA 2000 NMEA 0183 Hydro Tab Marine Engineering ...

Page 2: ...ign patents pending Declaration of conformity This product conforms to the following Electromagnetic Compatibility EMC regulations and standards for use in marine environments CE EN 60945 Technical information and Documentation The technical information provided in this document was accurate and correct at the corresponding production time of the Hydrotab interceptors Our operating principal for i...

Page 3: ...r Unit Direct Installation Diagram 18 Double Speed Air Unit Installation diagram on existing NMEA Network 18 Single Air Unit Electrical Diagram 19 Single Air Unit Pneumatic Diagram 19 Double Speed Air Unit Electrical Diagram 20 Double Speed Air Unit Pneumatic Diagram 20 Spare Parts List Model 160BT ASM 00928 21 Spare Parts List Model 320BT ASM 00560 22 Spare Parts List Model 480BT ASM 00561 23 Spa...

Page 4: ...ποιήστε τρυπάνι Ø4mm Use drill Ø4mm Χρησιμοποιήστε τρυπάνι Ø4mm Use drill Ø4mm Χρησιμοποιήστε τρυπάνι Ø4mm 4 Cables 2 Two interceptor drilling patterns 8 Screws Air Unit wall mounting screws 4 8x25 Fitting mounting screws 4 8x25 Interceptor mounting screws 6 3x32 3m supply cable Female 3m Male Female 10m Female Female Inline terminator 3m Male Female 12V or 24V 24V only 5 Moby Controller Menu Auto...

Page 5: ...cabling which can be damaged or prevent the installation Figure 1 1 For high speed boats overtrim may cause unexpectable turn Improper use of trim tabs may result to accident or injury 2 DO NOT PLACE YOUR FINGERS INSIDE THE INTERCEPTOR through the front holes Figure 4 Severe injury danger Before Installation 2 1 3 Right Wrong Drill Ø4 Drill Ø8 5 Drill Ø5 5 Hole Saw Ø70 Drill Ø3 5mm Allen Key No 5 ...

Page 6: ...ane correct the angle by using wedges or other means Transom Interceptor Wrong If the boat s transom has a significant curvature it is necessary to create a flat plane for the installation acceptable flatness tolerance 2mm Optimal Less performance Correct angle More drag wedge For aluminum hulls it is suggested Isolation Plates between hull and interceptors to be installed You can find installatio...

Page 7: ...ne Engineering Interceptor Installation 5 Tape Remove the pattern and drill according the pattern indications Drill all the pattern holes with a 3mm bore without removing the pattern 6 You will need No 4 No 8 5 No 5 5 ...

Page 8: ...terceptors from electrolytic corrosion by connecting them to the earthing grid of the boat 1 Drill through the hull one of the mounting pattern holes on the transom 2 Replace one regular self tapping mounting screw M6 3x32 with a longer screw Inox 316 Φ6 3mm so to run through the transom wall use sealant before tightening the screw 3 Connect the screw with earthing grid of boat Use inox 316 screw ...

Page 9: ...9 Hydro Tab Marine Engineering Interceptor Installation 10 11 Direct air supply Optional Indirect Air Supply Kit ...

Page 10: ...10 Hydro Tab Marine Engineering Interceptor Installation 13 12 ...

Page 11: ... screw without using the guide pipe If the screw falls in the internal of the interceptor you must disassemble the rear plastic cover and restore the screw 14 16 Interceptor Installation Allen 5mm Right Wrong WARNING After you install the hose through the transom mount the air fitting into the hose Air ﬁtting Hose Transom ...

Page 12: ...nt depends on the sea water quality you have dropped anchor As the corrosion of an anode looks like a sponge for more efficient checking you should touch it to feel that its smooth surface has become porous We suggest a precautionary monthly inspection and replacement before anodes mass is worn over 50 ...

Page 13: ...e only for sea water Note 2 Mount anode to the interceptor so the bump of anode ﬁts into the hole of the interceptor Then tight the mounting bolt so interceptor and anode be in direct contact see Fig 2a 2b Note 1 You may apply protection coating on interceptor if you d like so but 1 Do not apply coating on anodes 2 Do not apply coating on the area of interceptors which is in contact with anode see...

Page 14: ...OT MOUNT the Air Unit upside down Interceptor Installation indirect air supply In case of indirect air supply you can use the components included in the kit as shown in the image WARNING DO NOT MOUNT the Air Unit upside down Air Unit Installation ...

Page 15: ...new fuse and the fuse cap WARNING Remove carefully the Air Unit Top Cover and ensure that the mounted cables are not pulled out from the connector Connect the push infitting After you install the hose through the transom mount the air fitting into the hose 5 4 Pneumatic Connection Cut the 8mm pipe at the proper length and connect it to the Air Unit ...

Page 16: ...eering wheel of the boat and with max inclination angle at 80 3 Drill the 4 holes according to the provided drilling pattern with a 10mm bore 4 Create the central hole with an electric handsaw 2 3 4 Place the Moby Controller in its position and mount it from the internal of the cockpit with the given screws 5 Mount the connection plugs in the 5 pole ports 4 m a x a n g l e 8 0 5 ...

Page 17: ...3m MF CABLE 3m MF DO NOT USE THE INLINE TERMINATOR CABLE 10m MF Moby Controller Direct Installation Diagram CABLE 3m F CABLE 3m MF CABLE 3m F CABLE 10m FF Flybridge OPTIONAL controller In case a new NMEA 2000 instrument to be added a proper NMEA Network must be built USE INLINE TERMINATOR CABLE 3m F CABLE 3m MF CABLE 3m F 12 24V 12 24V 12 24V 12 24V ...

Page 18: ...e built POWER CABLE Fuse 40A Direct Installation Diagram Double Speed Air Unit CABLE 10m FF Advice the fusing table and ensure that you apply the right fuse according to your boat s voltage Attention 25A 24V 19A Amps DC Use Fuse USE INLINE TERMINATOR Fuse 3A CABLE 3m F Moby Controller Flybridge OPTIONAL controller CABLE 3m MF CABLE 3m F CABLE 3m MF CABLE 3m F 12 24V 12 24V 12 24V CABLE 10m MF CABL...

Page 19: ... T2 FAN 12V SYMBOL PART No DESCRIPTION NOTES C1 PNE 00924 VALVE COIL STARBOARD RETRACT C2 PNE 00924 VALVE COIL STARBOARD EXTEND C3 PNE 00924 VALVE COIL PORT RETRACT C4 PNE 00924 VALVE COIL PORT EXTEND F1 MAIN SUPPLY FUSE 25A NOT PROVIDED F2 ELE 00380 ELECTRONICS FUSE 3A M PNE 01208 COMPRESSOR MOTOR F ELE 00591 COOLING FAN T2 ELE 00550 TEMPERATURE SENSOR V 2 1 IMPORTANT THE SWITCHES MUST BE STRICTL...

Page 20: ... V2 V1 RM 12V 12 24V 12 24V NMEA 2000 T2 M Compressor 500 AIR N2Κ ΤΗ V2 1 F5 F5 5A 12 FAN 12 FAN R R F1 F1 F2 F2 F3 F3 F4 F4 20A 20A 20A 3A F1 F2 F3 F4 20A 20A 20A 3A SYMBOL PART No DESCRIPTION NOTES C1 PNE 00924 VALVE COIL STARBOARD RETRACT C2 PNE 00924 VALVE COIL STARBOARD EXTEND C3 PNE 00924 VALVE COIL PORT RETRACT C4 PNE 00924 VALVE COIL PORT EXTEND F1 F2 F3 ELE 00690 FUSE 20A F4 ELE 00380 FUS...

Page 21: ... BLADE 1 4 LAS 00826 HOUSING 160BT 1 5 LAS 00851 HOLDING BLADE PLATE 160BT 1 6 SPR 00025 SPRING 4 30 ASM 00999 TUBOLAR ASSEMBLY 160BT 1 6 3 5 4 30 1 2 BOM ID PartNo Description Qty 1 GEN 00276 SIDE CAP 2 2 GEN 00279 ANODE 1 3 GEN 00290 BLADE 1 4 LAS 00826 HOUSING 160BT 1 5 LAS 00851 HOLDING BLADE PLATE 160BT 1 6 SPR 00025 SPRING 4 30 ASM 00999 TUBOLAR ASSEMBLY 160BT 1 ...

Page 22: ...OD 320BT ASM 00560 6 3 5 4 7 1 2 BOM ID PartNo Description Qty 1 GEN 00276 SIDE CAP 2 2 GEN 00279 ANODE 1 3 GEN 00290 BLADE 2 4 LAS 00479 HOUSING 320BT 1 5 LAS 00489 HOLDING BLADE PLATE 320BT 1 6 SPR 00025 SPRING 8 7 ASM 00550 TUBOLAR ASSEMBLY 320BT 1 ...

Page 23: ...OD 480BT ASM 00561 6 5 3 7 4 1 2 BOM ID PartNo Description Qty 1 GEN 00276 SIDE CAP 2 2 GEN 00279 ANODE 1 3 GEN 00290 BLADE 3 4 LAS 00480 HOUSING 480BT 1 5 LAS 00490 HOLDING BLADE PLATE 480BT 1 6 SPR 00025 SPRING 12 7 ASM 00551 TUBOLAR ASSEMBLY 480BT 1 ...

Page 24: ...OD 640BT ASM 00562 6 5 4 3 7 1 2 BOM ID PartNo Description Qty 1 GEN 00276 SIDE CAP 2 2 GEN 00279 ANODE 2 3 GEN 00290 BLADE 4 4 LAS 00481 HOUSING 640BT 1 5 LAS 00491 HOLDING BLADE PLATE 640BT 1 6 SPR 00025 SPRING 16 7 ASM 00552 TUBOLAR ASSEMBLY 640BT 1 ...

Page 25: ...OD 800BT ASM 00563 6 3 5 7 4 1 2 BOM ID PartNo Description Qty 1 GEN 00276 SIDE CAP 2 2 GEN 00279 ANODE 2 3 GEN 00290 BLADE 5 4 LAS 00482 HOUSING 800BT 1 5 LAS 00492 HOLDING BLADE PLATE 800BT 1 6 SPR 00025 SPRING 20 7 ASM 00553 TUBOLAR ASSEMBLY 800BT 1 ...

Page 26: ...OD 960BT ASM 00564 6 3 5 4 7 1 2 BOM ID PartNo Description Qty 1 GEN 00276 SIDE CAP 2 2 GEN 00279 ANODE 2 3 GEN 00290 BLADE 6 4 LAS 00483 HOUSING 960BT 1 5 LAS 00493 HOLDING BLADE PLATE 960BT 1 6 SPR 00025 SPRING 24 7 ASM 00554 TUBOLAR ASSΕMBLY 960BT 1 ...

Page 27: ... 1500BT ASM 0940 6 5 4 7 3 1 2 BOM ID PartNo Description Qty 1 GEN 00276 SIDE CAP 2 2 GEN 00279 ANODE 3 3 GEN 00290 BLADE 9 4 LAS 00832 HOUSING 1500BT 1 5 LAS 00834 HOLDING BLADE PLATE 1500BT 1 6 SPR 00025 SPRING 36 7 ASM 01009 TUBOLAR ASSEMBLY 1500BT 1 ...

Page 28: ...00BT ASM 0941 5 6 4 7 2 3 1 BOM ID PartNo Description Qty 1 GEN 00276 SIDE CAP 2 2 GEN 00279 ANODE 4 3 GEN 00290 BLADE 12 4 LAS 00835 HOUSING 2000BT 1 5 LAS 00837 HOLDING BLADE PLATE 2000BT 1 6 SPR 00025 SPRING 48 7 ASM 01042 TUBOLAR ASSY HYDROTAB 1500BT 1 ...

Page 29: ...LICON PROTECTION TUBE 1 23 LAS 01170 TEMPERATURE SENSOR BASE 1 24 PCB 00029 PCB FOR NMEA 2000 SYSTEM 1 25 PNE 00050 SILENCER 1 8 PA 1 26 PNE 00072 PLUG MALE PARALLEL 1 8 1 27 PNE 00198 MALE HOSE ADAPTER Φ6 1 8 1 28 PNE 00924 COIL EVI 7 9 10W 4 29 PNE 00925 ΚΑΝΟΤΤΟ 2 2NC NBR SEALS DC 4 30 PNE 00926 AIR UNIT VALVE BASE 72x60x20 1 31 PNE 01001 FITTING STRAIGHT 1 8 Φ8 2 32 PNE 01208 COMPRESSOR 20V 1 3...

Page 30: ... M6 2 16 LAS 00112 BASE FOOT 2 18 ELE 00645 FAN PROTECTION GRILL 1 19 ELE 00535 5PIN PCB MALE CONNECTOR 1 20 ELE 00540 PROTECTION CAP 1 21 PNE 01113 KNURLED NUT M8 4 22 PNE 00050 SILENCER 1 8 PA 1 23 PNE 00924 COIL EVI 7 9 10W 4 24 PNE 00092 SAFETY VALVE 1 8 1 25 PNE 01064 ADAPTOR ELBOW MALE 1 8 Φ8 2 26 REV 00362 CUSTOM FITTING 1 8 WITH M5 2 27 REV 00419 FITTING 2 29 ELE 00048A SAFETY SWITCH 1 30 ...

Page 31: ...k 3 Does the PCB has power supply Use a jumper wire between COM and LDRU RDLU DN UP Do you notice relevant red lights on Reset or replace the fuses and try again When the red lights are on does the compressor work Replace air unit PCB When the red lights are on do the relevant solenoids operate 1 Check for replacement the compressor relay and 20A fuses 2 The compressor is burned Yes No Do you get ...

Page 32: ...the following url https www hydrotab gr product registration In case the dealer sells separate units of Interceptors Air Units and Controllers that constitute a full system that is not initially sold as a complete system by Hydrotab the dealer has the responsibility to provide the separate Serial Numbers for the Interceptors Air Units and Controllers and guide the end user for the proper registrat...

Page 33: ...33 Hydro Tab Marine Engineering Notes ...

Page 34: ...34 Hydro Tab Marine Engineering Notes ...

Page 35: ...35 Hydro Tab Marine Engineering Notes ...

Page 36: ...36 Hydro Tab Marine Engineering 4 Papazoglou str GR 17778 Athens Greece email info hydrotab gr website www hydrotab gr REV B Hydro Tab Marine Engineering ...

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