Hydromatic SKV40 Installation And Operation Manual And Parts Download Page 2

INSTALLATION 

Hazardous voltage. Can shock, burn or kill.

Do not lift pump by the power cord. See “Cord Lift Warning”
below.

NOTICE:

Install the pump on a hard, level surface (cement,

asphalt, etc.). Never place the pump directly on earth, clay or
gravel surfaces. Install the pump in a sump basin with a
minimum diameter of 18" (46cm).

Piping

Piping must not be smaller than pump discharge.
When installed in a 

sewage 

system, the pipe must be 

capable of handling semi-solids of at least 

2" 

(51mm) in

diameter.
When installed in an 

effluent 

system, the pipe must be 

capable of handling semi-solids of at least 

3/4" 

(19mm) in

diameter.
The rate of flow in the discharge pipe must keep any solids
present in suspension in the fluid. To meet minimum flow
requirements (2 feet per second in the discharge line), size
the pipe as follows:

A Pipe Size Of:

Will Handle a Flow Rate Of:

1-1/2" (38mm)

12 GPM

2" (51mm)

21 GPM

2-1/2"(64mm)

30 GPM

3"(76mm)

48 GPM

In a 

sewage

system use a 

2"

(51mm) check valve in pump

discharge to prevent backflow of liquid into sump basin. The
check valve should be installed 12–18" (317–457mm) above the
pump discharge and be a free flow valve that will easily pass
solids. Be sure check valve installation complies with local codes.
In an effluent system use a 

1-1/2"

(28mm) check valve in pump

discharge to prevent backflow of liquid into sump basin.

NOTICE:

For best performance of check valve when handling

solids, do not install it with the discharge more than 45° above
the horizontal. Do not install the check valve in a vertical
position as solids may settle in the valve and prevent it from
opening on startup.

Drill a 3/16" (5mm) hole in the discharge pipe about 1–2" 
(25-51mm) above the pump discharge connection (but below
check valve) to prevent airlocking the pump.
Be sure that the wide-angle float switch hangs freely. It should
not be able to come in contact with the sides or bottom of the
sump pit.
Make sure the sump pit is free of any debris that could
obstruct the intake volute or switch.
Use plumbing materials that are approved by local building
codes when connecting pipes between pump and sewer
outlet.

NOTICE:

For critical indoor installations where additional

high water protection is desired, install a “Q-Alert” audible
alarm system in the sump pit. For outdoor installations,
confer with your Hydromatic distributor.
Connect the power cord to a 3-prong grounded AC
receptacle.

Hazardous voltage. Can shock, burn or kill.

DO NOT remove the grounding pin from the power cord.
Avoid using extension cords or 2-prong adapter plugs.

Insert the piggyback plug that comes from the wide-angle
float switch directly into the power receptacle.

Insert the pump power cord directly into the back of the
piggyback plug.

Test the pump installation by filling the sump basin with
enough water to activate the pump and repeat this cycle until
satisfied with pump operation.

Electrical

Hazardous voltage. Can shock, burn, or kill.

When installing, operating, or servicing this pump, follow the
safety instructions listed below.
1.

DO NOT

splice the electrical power cord.

2.

DO NOT

allow the plug on the end of the electrical cord

to be submerged.

3.

DO NOT

use extension cords. They are a fire hazard and

can reduce voltage sufficiently to prevent pumping and/or
damage motor.

4.

DO NOT

handle or service the pump while it is

connected to the power supply.

5.

DO NOT

remove the grounding prong from the plug or

modify the plug. To protect against electrical shock, the
power cord is a three-wire conductor and includes a 3-
prong grounded plug. Plug the pump into a 3-wire,
grounded, grounding-type receptacle. Connect the pump
according to the NEC or CEC and local codes.

For automatic operation, plug the pump into the piggy-back
switch plug. Plug the piggy-back switch plug into the outlet.
For continuous running, plug the pump directly into the outlet
(that is, bypass the piggyback switch plug).

2

1. Attempting to lift or support pump by power cord

can damage cord and cord connections.

2. Cord may pull apart, exposing bare wires with

possibility of fire or electrical shock.

3. Lifting or supporting pump by power cord will

void warranty.

4. Use lifting ring or handle on top of pump for all

lifting/lowering of pump. Disconnect power to

pump before doing any work on pump or

attempting to remove pump from sump.

Risk of electrical shock.

Can burn or kill.

Do not lift pump by 
power cord.

WARNING

CORD LIFT WARNING

PERFORMANCE

GPM AT TOTAL FEET

Model

10

15

CAPACITY GALLONS/MINUTE

SKV40M1

78

40

19

SKV40A1

78

40

19

SKV40M2

78

40

19

SKV40A2

78

40

19

No flow 

at height

shown below

Summary of Contents for SKV40

Page 1: ...ed outlet only When wiring to a system control connect the pump ground lead to the system ground 6 Be sure that construction and access to septic sumps conform with all OSHA requirements 7 Do not run the pump dry Dry running can overheat the pump causing burns to anyone handling it and will void the warranty 8 The pump normally runs hot To avoid burns when servicing pump allow it to cool for 20 mi...

Page 2: ...r protection is desired install a Q Alert audible alarm system in the sump pit For outdoor installations confer with your Hydromatic distributor Connect the power cord to a 3 prong grounded AC receptacle Hazardous voltage Can shock burn or kill DO NOT remove the grounding pin from the power cord Avoid using extension cords or 2 prong adapter plugs Insert the piggyback plug that comes from the wide...

Page 3: ... with new oil so that the surface of the oil is 1 4 above the motor windings Check Motor Windings 1 Use a quality volt ohm meter VOM when performing these inspections 2 Set the meter to Rx1 3 Touch both flat prongs of the power cord to the leads of the VOM and observe the readings a 230 Volt System 0 8 to 1 1 ohms b 115 Volt System 1 6 to 1 8 ohms Check Pump Ground 4 Set the meter to Rx100 5 Touch...

Page 4: ...nd tuck the wires up into the housing to prevent contact with the rotor 11 Assemble the motor housing to the seal plate with three capscrews 12 Check for seal leaks by pressurizing the pump to 7 to 9 PSI If air bubbles continue recheck seals 13 Fill the motor housing with high grade transformer oil 14 Adjust oil level to at least 1 4 6mm above the motor windings top plate or to the top of the stat...

Page 5: ... 6A Seal Half Stationary 1 05484 001 1 6B Seal Half Rotating 1 05484 003 1 7 Impeller 1 08498 003 1 8 Volute 1 21612D000 9 Diaphragm Switch 115V 10 1 51752 403 7 9 Diaphragm Switch 115V 20 1 51752 404 7 Wide Angle Float Switch 115V 10 1 13967 010 7 Wide Angle Float Switch 115V 20 1 13967 020 7 Wide Angle Float Switch 230V 20 1 13967 025 7 Vertical Switch 115V 10 1 14105 000 5 Vertical Switch 230V ...

Page 6: ...witch is caught up on something Inlet pipe is plugged Outlet pipe is plugged 7 Motor windings may be open Take unit to authorized service center B Pump runs but fails to 1 Be sure all valves in discharge pipe are fully open empty sump 2 Clean out discharge pipe and check valve 3 Check for blockage in pump inlet or impeller 4 Pump not sized properly A higher capacity pump may be required C Pump wil...

Page 7: ...quest for service will be accepted if received after the Warranty Period has expired This warranty is not transferable EXCEPTIONS Hydromatic Special Application Pumps Battery Back Up Sump Pumps Filtered Effluent Pumps Grinder Pumps and 2 1 2 Sewage Pumps are warranted for a period of 12 months from date of purchase or 18 months from date of manufacture whichever comes first HYDROMATIC SHALL NOT BE...

Page 8: ......

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