Hydromatic HPGLX200 Installation And Service Manual Download Page 2

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Thank  you  for  purchasing  your
HYDROMATIC  Pump.  To  help
ensure  years  of  trouble-free 
operation, 

please 

read 

the 

following manual carefully.

Before Operation: 

Read  the  following  instructions
carefully.  Reasonable  care  and
safe methods should be practiced.
Check 

local 

codes 

and

requirements before installation.

Attention: 

This  manual  contains  important
information  for  the  safe  use  of
this  product.    Read  this  manual
completely  before  using  this
product  and  refer  to  it  often  for
continued  safe  product  use.
DO  NOT THROW AWAY OR
LOSE THIS  MANUAL.    Keep  it
in  a  safe  place  so  that  you  may
refer to it often.

WARNING:  Before  handling
these  pumps  and  controls,
always  disconnect  the  power
first.  Do  not  smoke  or use 
sparkable  electrical  devices  or
flames  in  a  septic  (gaseous)  or
possible septic sump.

IMPORTANT: Read all directions
before replacing any parts.

WARNING:  Before  handling
these  pumps  and  controls,
always 

disconnect 

the 

power first.

Do  not  smoke  or use  sparkable
electrical devices or flames in a
septic  (gaseous)  or possible 
septic sump.

Pump:

The  explosion  proof  submersible
pump  family  was  designed  in 
accordance  with  requirements 
for  hazardous  locations.  These
pumps,  connected  properly,  will
provide  years  of  trouble-free 
service.  If  servicing  is  required,
the  repair  should  be  done 
by  a  HYDROMATIC  approved
service center.

Application:

These  pumps  are  designed  for 
on-site 

residential 

sewage 

discharge  applications  with  a  pH
ranging  from  6  to  9,  specific 
gravities  from  0.9  to  1.1, 
viscosities ranging from 28 to 35
S.S.U.,  and  temperatures  up  to
140 degrees Fahrenheit.

Receiving Pump:

Pump  should  be  checked  on
arrival  for  possible  concealed
shipping  damage.  Any  damage
should be reported immediately to
delivery  carrier.  Claims  for 
damage  must  originate  at  the
receiving 

end. 

Claims 

for 

shipping  damage  cannot  be
processed at the factory.

Codes:

All  local  wiring  codes  must  be 
observed.  Consult  the  local
inspector  before  installation 
to  avoid  costly  delays  that 
can  occur  due  to  rejection  after
job is finished.

Pumps  Not  Operating  or
in Storage: 

Pumps with carbon ceramic seals

General

Information

Pump

Warning

must  have  impellers  manually
rotated  (6  revolutions)  after 
setting  non-operational  for  3
months  or  longer  and  prior  to
electrical startup.

Seal Failure Probes:

All  explosion-proof  submersible
pumps  have  two  factory-installed
moisture  detectors  (seal  failure
probes).  They  are  in  a  normally
open  series  circuit,  in  the  seal
chamber. Under normal operating
conditions  the  circuit  remains
open.  If  the  lower  seal  leaks  and
moisture  enters  this  chamber,  the
moisture  would  settle  to  the 
bottom  of  the  chamber  and  will
complete  the  circuit  between  the
moisture detectors.
This circuit must be connected to
a  sensing  unit  and  signaling
device.  This  is  supplied  in  a
HYDROMATIC control panel.

NOTE: Failure to install such a
device negates all warranties by
HYDROMATIC pumps.

Heat Sensors:

All  motors  in  this  family  have
heat  sensors  on  or  embedded  in
the  motor  winding  to  detect
excessive  heat.  This  prevents
damage to the motor. If the sensor
trips  due  to  excessive  winding
temperature,  the  starter  in  the
panel  breaks  power  to  the  pump.
Once the sensor resets, the starter
is to be reset (automatic for F.M.)
for  continued  operation  of  the
pump. This circuitry is supplied in
a  HYDROMATIC  control  panel.
The sensors are  set to trip  at  120
degrees Celsius.

NOTE:  Failure  to  install  such
circuitry  would  negate  F.M.
approval  and  all  warranties  by
HYDROMATIC pumps.

Summary of Contents for HPGLX200

Page 1: ...ure you provide this manual to the owner of the pumping equipment or to the responsible party who maintains the system Explosion Proof Submersible Grinder Pumps Class I Division 1 Group C D FM HPGX200...

Page 2: ...ble concealed shipping damage Any damage should be reported immediately to delivery carrier Claims for damage must originate at the receiving end Claims for shipping damage cannot be processed at the...

Page 3: ...for use in making the installation All wires should be checked for shorts to ground with an ohmmeter or Meggar after the connections are made This is important as one grounded wire can cause considera...

Page 4: ...s necessary 2 Run water into sump until motor is covered 3 Open gate valve in discharge line 4 Turn pump on If pump runs and sump liquid does not pump down stop pump and close discharge gate valve The...

Page 5: ...rts can now be cleaned without removing them from the shaft 7 If necessary to replace cutters remove hex head screw 19 washer 20 and radial cutter 40 from shaft Radial cutter 40 and impeller 17 are sc...

Page 6: ...e wire connections and then remove the power cable 4 Turn the motor housing over and remove the stator bolts 29 from the stator 31 then remove the stator from the motor housing 33 5 Place new stator 3...

Page 7: ...or piping plugged 4 Wrong rotation 5 Speed too low Insufficient liquid delivered 1 Discharge head too high 2 Impeller or cutters partially plugged or damaged 3 Wrong rotation 4 Incorrect diameter imp...

Page 8: ...Stator 2HP 230 1 60 1 10832 203 1 Stator 2HP 200 1 60 1 32 10823 101 5 Rotor Shaft Assy 2HP 3f 1 10832 101 5 Rotor Shaft Assy 2HP 1f 1 33 13494 004 2 Motor Housing 1 34 00065 001 1 Upper Bearing R 1...

Page 9: ...4 14 15 15 13 13 26 26 28 28 16 16 39 39 18 18 17 17 42 42 40 40 41 41 19 19 20 20 27 27 22 22 7 21 21 6 24 24 25 25 23 23 11 11 12 12 9 10 10 5 3 4 1 38 38 36 36 29 29 32 32 30 30 31 31 34 34 35 35 3...

Page 10: ...or 2HP 200 3 60 1 10823 603 1 Stator 2HP 575 3 60 1 10832 003 1 Stator 2HP 230 1 60 1 10832 203 1 Stator 2HP 200 1 60 1 32 10823 101 5 Rotor Shaft Assy 2HP 3f 1 10832 101 5 Rotor Shaft Assy 2HP 1f 1 3...

Page 11: ...15 13 13 26 26 28 28 16 16 39 39 18 18 17 17 42 42 40 40 41 41 19 19 20 20 27 27 22 22 7 21 21 6 24 24 25 25 23 23 11 11 12 12 9 10 10 5 3 4 1 38 38 36 36 29 29 32 32 30 30 31 31 34 34 35 35 33 33 2 3...

Page 12: ...on Any transportation charges involved in such disposition shall be for the Buyer s account The Buyer s exclusive and sole remedy on account or in respect of the furnishing of material that does not c...

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