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7

NO

YES

NO

Is the

Thermostat 

(T-T) Calling 

for Heat?

Is There

24 VAC

Between B1

and B2?

NO

Is the 

Domestic Water 

(I1-I2) Calling for

Heat?

NO

Is the

Low Limit Dial 

Set to OFF?

YES

NO

YES

Is the

Red LED

(LOW WATER)

On?

The Control is

Sensing

Low Water.

CAUTION – ALWAYS ALLOW A BOILER TO COOL BEFORE ADDING WATER

The burner will not fire until the low water condition is satisfied.

Check that the system is filled with water.

Check that the sensor is inserted correctly into well.

Note

: The use of heat-conductive grease may interfere with the

contact between the spring clip and the copper well tube.

Check that the control is tightly clamped to the well.

Is the

Yellow LED

(HI TEMP)

On?

The Control is

Sensing High 

Temperature.

If both the red and yellow LEDs are off and

there is a call to fire the burner, there will be 

24 VAC on terminals B1 and B2.

If 24 VAC is not present, the control should

be replaced.

HydroStat is supplying 24 VAC to the burner circuit.

Recheck wiring and operation of burner and other limit controls.

The Control 

is Operating

Properly.

Replace

Control

The burner will not fire until the boiler water has dropped to the

high limit differential set-point (10° below high limit setting).

Check that the high temperature setting is correct.

Troubleshooting Flow Chart 1 – Burner Will Not Fire

YES

YES

NO

Is the

Yellow LED

(TARGET)

On?

The Boiler has

Reached the

Target 

Temperature.

When the ECONOMY function is active, the control monitors heating

demand and establishes Target boiler temperatures below the high

limit setting to conserve fuel (see “How Thermal Targeting Works”

on page 4). The burner will not fire until the boiler temperature

drops to the Target Temp Differential (see “Differentials” on page 4).

YES

NO

Is the

Green LED

(TEMP ACTIVE)

On?

The Control is

Not Powered.

The Temp Active LED will be on at all times when the control is

powered.

Check for 120 VAC on terminals L1 and L2.  

YES

NO

When the low temperature

setting is set to OFF, the

HydroStat will act as a cold

start control. The burner

will not fire unless there is

a call from the thermostat

(T-T) or the indirect water

heater (I1-I2).

Set thermostat to call

for heat. Burner should

fire.

If the boiler has a tank-

less coil, set the Low

Temperature Limit to

maintain temperature.

YES

Summary of Contents for Fuel Smart HydroStat 3200

Page 1: ...l boilers Low Water Cut Off Provides protection against potentially dangerous low water conditions when installed with the Hydrolevel Electro Well see page 2 for details Boiler Reset Control Utilizes...

Page 2: ...osen Fig 3 IMPORTANT Make sure that the immersion well or Electro Well is installed in the boiler manufacturer s designated temperature limit control tapping N NO OT TE E If installing an Electro Well...

Page 3: ...he vent damper plug is disconnected ZONE VALVE WIRING IMPORTANT Use a separate transformer to power zone valves Connecting zone valves to Z TV may overload the HydroStat and cause a lock out condition...

Page 4: ...P Differentials are automatic and will vary based on control settings and boiler temperature Thermal Targeting technology analyzes thermostat activity and continually evaluate how much heat the house...

Page 5: ...ed using the ECONOMY dial See How Thermal Targeting Works on page 4 for more information ECONOMY TARGET When the Economy feature is active the Fuel Smart HydroStat continually sets target temperatures...

Page 6: ...anticipator settings common on non digital thermostats 3 Check the Economy setting The Economy feature much like outdoor reset controls lowers average boiler temperature and can slow or in some cases...

Page 7: ...rol is Operating Properly Replace Control The burner will not fire until the boiler water has dropped to the high limit differential set point 10 below high limit setting Check that the high temperatu...

Page 8: ...ck wiring Make sure that burner is wired to B1 Burner should never fire when red or yellow LED is lit Is either Yellow LED On The Control has Reached Target or High Limit Temperature The Control is Op...

Page 9: ...riod of two years from the date of manufacture or one year from the date of installation whichever occurs first In the event of any claim under this warranty or otherwise with respect to our products...

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