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9

 

Rev. 07142020

 

 

Chart 4: PARTS LIST—

12000 

Wide

 

HH

-

12000 V

-

HULL V

-

FRAME WIDE

 

Part

 

Description

 

Expected Qty

 

TANK ASSEMBLY 

 

HH

-

3000

 

TANK

-

 HARBORHOIST GEN 1.5

 

8

 

HH

-

2650

 

KIT BOX, HARBORHOIST GEN 1 MOD TANK SET

 

4

 

HH

-

2601

 

TOP PLATE 

-

 HH  GEN 1 MOD

-

 ALUMINUM

 

8

 

HH

-

LPL

-

1024

 

GASKET 

-

 TOP HARBORHOIST

 

8

 

HH

-

LPL

-

1028

 

GASKET 

-

 UNDERNEATH 

-

 HARBORHOIST

 

16

 

HH

-

LPL

-

1027

 

GASKET 

-

 BOTTOM 

-

 HARBORHOIST

 

16

 

HH

-

LPL

-

1026

 

BEAM STRAP 

-

 ALUMINUM 

-

 HARBOR HOIST

 

16

 

HH

-

LPL

-

1040

 

CHANNEL 

-

 SUPPORT HH 

-

 ALUMINUM

 

16

 

HH

-

LPL

-

1025

 

STRAP PLATE 

-

 ALUMINUM HARBORHOIST

 

16

 

CROSS BEAM

 

FRM

-

06

-

0007

 

CROSS CHANNEL 

-

 3IN SQ. V CENTER 126 IN LONG

 

8

 

WALKWAY

 

HH

-

1428

 

WALKWAY PANEL 

-

 HARBORHOIST G1.5

 

39

 

HH

-

2515

 

SUPPORT

-

WALKWAY HARBORHOIST

 

8

 

HH

-

LPL

-

1034

 

BEAM 

-

 48IN SPAN 

-

 ALUM. HH.

 

6

 

HH

-

LPL

-

1033

 

TUBE 

-

 SPACER, 3X3 ALUMINUM

 

4

 

HH

-

2525

 

END CAP

-

 HH WALKWAY WITH DECAL

 

4

 

HULL PADS

 

1035066

 

ASSY HYH HARBORHOIST ALUM BUNK LEFT 22 FT

 

1

 

1035067

 

ASSY HYH HARBORHOIST ALUM BUNK RIGHT 22 FT

 

1

 

1035195

 

HARDWARE KIT 

-

 HARBORHOIST HULL PADS (1 PER TANK SET)

 

4

 

CONTROL

 

1035233

 

HarborHoist Triton 5 Valve Single Blower 

-

110 volt

 

1

 

HH

-

2517

 

CONTROL STAND HARBORHOIST GEN 1.5

 

1

 

HHE

-

2655

 

KIT, HARDWARE, CONTROL HARDWARE HH 2018

 

1

 

3072517

 

HOSE 

-

 RUBBER 1

-

1/4 in. ID X 100 ft. 

-

 CUT

 

1

 

3072512

 

HOSE 

-

 RUBBER 1

-

1/4 in. ID X 30 ft. 

-

 CUT

 

1

 

HH

-

2685

 

KIT, HARDWARE HOSE CLAMPS AND TEES, 8800

 

1

 

AUXILLARY  (AUX) TANKS

 

HHE

-

7122

 

I

-

BEAM 

-

 SINGLE AUX TANK MOUNT HH

 

2

 

1033229A

 

KIT 

-

 HARDWARE 

-

 SINGLE AUXILARY TANK HARBORHOIST

 

1

 

HHE

-

7117

 

KIT 

-

 HARDWARE 

-

 SINGLE AUXILARY TANK FITTINGS

 

1

 

HH

-

3730

 

AUXILARY TANK ASSY 

-

 HARBORHOIST 36X96X36

 

1

 

Summary of Contents for 18000 Long

Page 1: ...1 Rev 07142020...

Page 2: ...erage depending on the size and configuration Review all parts hardware and required tools before beginning assembly Don t forget safety first If you have questions contact the Technical Support Team...

Page 3: ...hen completing final assembly at the launch site might be logistically simpler Other items to consider Does the launch site allow commercial work Do you need a permit to work and or launch at the ramp...

Page 4: ...Size Max Beam of Boat Max lift Minimum Slip Recommend ed Cross Beam Used inches Max Length Boat Recommended Water Depth Req Overall Length of Lift 8 800 Short 10 34 Vessel beam 84s 28 31 Draft 16 10 1...

Page 5: ...equired Tools 5 16 Socket Wrench Driver Drill Impact Driver 7 16 Socket Wrench Driver 7 16 Drill Bit tin coated high helix 6 cut length recommended 9 16 Deep Socket Wrench Driver Hammer Rubber Mallet...

Page 6: ...HARBORHOIST G1 5 29 HH 2515 SUPPORT WALKWAY HARBORHOIST 6 HH LPL 1034 BEAM 48IN SPAN ALUM HH 4 HH LPL 1033 TUBE SPACER 3X3 ALUMINUM 4 HH 2525 END CAP HH WALKWAY WITH DECAL 4 HULL PADS 1035105 ASSY HYH...

Page 7: ...ARBORHOIST 8 HH LPL 1034 BEAM 48IN SPAN ALUM HH 6 HH LPL 1033 TUBE SPACER 3X3 ALUMINUM 4 HH 2525 END CAP HH WALKWAY WITH DECAL 4 HULL PADS 1035066 ASSY HYH HARBORHOIST ALUM BUNK LEFT 22FT 1 1035067 AS...

Page 8: ...ORHOIST 8 HH LPL 1034 BEAM 48IN SPAN ALUM HH 6 HH LPL 1033 TUBE SPACER 3X3 ALUMINUM 4 HH 2525 END CAP HH WALKWAY WITH DECAL 4 HULL PADS 1035066 ASSY HYH HARBORHOIST ALUM BUNK LEFT 22 FT 1 1035067 ASSY...

Page 9: ...WALKWAY HARBORHOIST 8 HH LPL 1034 BEAM 48IN SPAN ALUM HH 6 HH LPL 1033 TUBE SPACER 3X3 ALUMINUM 4 HH 2525 END CAP HH WALKWAY WITH DECAL 4 HULL PADS 1035066 ASSY HYH HARBORHOIST ALUM BUNK LEFT 22 FT 1...

Page 10: ...WAY HARBORHOIST 8 HH LPL 1034 BEAM 48IN SPAN ALUM HH 6 HH LPL 1033 TUBE SPACER 3X3 ALUMINUM 4 HH 2525 END CAP HH WALKWAY WITH DECAL 4 HULL PADS 1035066 ASSY HYH HARBORHOIST ALUM BUNK LEFT 22 FT 1 1035...

Page 11: ...Y HARBORHOIST 8 HH LPL 1034 BEAM 48IN SPAN ALUM HH 6 HH LPL 1033 TUBE SPACER 3X3 ALUMINUM 4 HH 2525 END CAP HH WALKWAY WITH DECAL 4 HULL PADS 1035066 ASSY HYH HARBORHOIST ALUM BUNK LEFT 22 FT 1 103506...

Page 12: ...SUPPORT WALKWAY HARBORHOIST 8 HH LPL 1034 BEAM 48IN SPAN ALUM HH 6 HH LPL 1033 TUBE SPACER 3X3 ALUMINUM 4 HH 2525 END CAP HH WALKWAY WITH DECAL 4 HULL PADS 1035066 ASSY HYH HARBORHOIST ALUM BUNK LEFT...

Page 13: ...9 HH 2515 SUPPORT WALKWAY HARBORHOIST 8 HH LPL 1034 BEAM 48IN SPAN ALUM HH 6 HH LPL 1033 TUBE SPACER 3X3 ALUMINUM 4 HH 2525 END CAP HH WALKWAY WITH DECAL 4 HULL PADS 1035066 ASSY HYH HARBORHOIST ALUM...

Page 14: ...OIST G1 5 39 HH 2515 SUPPORT WALKWAY HARBORHOIST 8 HH LPL 1034 BEAM 48IN SPAN ALUM HH 6 HH LPL 1033 TUBE SPACER 3X3 ALUMINUM 4 HH 2525 END CAP HH WALKWAY WITH DECAL 4 HULL PADS 1035066 ASSY HYH HARBOR...

Page 15: ...her 1 4 x8 Brass Hex Nut 1 2 13 Lock Washer 1 2 18 8 SS Lifting Ring 1 5 x 4 SS Nylock Nut 1 4 20 SS x4 Top Gasket Top Plate Flat Washer 1 4 Part Hardware Required HH LPL 1502 Nyloc Nut 1 4 20 SS HH L...

Page 16: ...lts They will be removed later to assemble the walkway Lock Washer 3 8 x8 Brass Hex Nut 3 8 16 x8 U Bolt 3 8 16 x 3 x 5 x4 Strap Plate x2 Walkway Assembly Part Parts Required Per Tank NA Walkway Assem...

Page 17: ...Lock Washer 1 Align the mounting holes for the Channel Support Strap Plate and Bottom Gasket 2 Slide the U Bolts through the bottom of the Channel Support Assembly Aid Attach Zip Ties to the bases of...

Page 18: ...1 2 x 13 x 8 Hex Bolts with nylon bushing assembly through the tank 4 Assemble the Underneath Tank Gasket onto the 1 2 x 13 x 8 bolts and hand tight assemble with the flat wash ers and Brass Nyloc Nut...

Page 19: ...t s hull pad dead rise is shallower than that of the vessel To increase the dead rise capability of the lift the Stub Tube may need to be trimmed See Chart 6 for trimming the Stub Tube and Chart 7 for...

Page 20: ...est forward Chart 6 STUB TUBE MAXIMUM TRIM PER TANK SET Forward Front to Rear in Aft Model Lifts SET 1 SET 2 SET 3 SET 4 SET 5 8800 Short 0 1 5 3 12000 0 1 2 3 12000 Shallow 0 1 2 3 12000 Wide 0 1 2 3...

Page 21: ...for proper alignment Verify the tanks are separated enough to accommodate the cross channel in STEP 6 c The minimum beam of the lift is calculated by adding 34IN to the beam of the boat If the lift us...

Page 22: ...uild from tank Set 1 to tank Set 5 as shown below to ensure they are square 4 After confirming the lift is square and all assembly for Steps 6 b and c are completed tighten all hardware completely Set...

Page 23: ...centered between the two tanks and the Spacers are in the proper position Wait to tighten all hardware on the walkway until you have completed Step 6 c If you use a Single Sided Tie Off method for moo...

Page 24: ...ct the facing tanks by placing the Cross Channels on top of the Support Channels between the U Bolts Install the Beam Strap to the tank frame assemblies 2 Finger tighten the U Bolt nuts to hold the Be...

Page 25: ...consult the boat manufacturer to ensure the location is clear of underwater obstruc tions such as speedometer sensors water pickups fins etc The hull pads can be placed on the lift so that the front...

Page 26: ...boat boat trailer or consult the boat manufacturer to ensure the location is clear of underwater obstruc tions such as speedometer sensors water pickups fins etc The hull pads can be placed on the lif...

Page 27: ...Bracket is directly over the AUX tank I beam If this occurs use 3 8 x 5 5 bolts not supplied to bolt the support bracket directly to the I Beam sandwiching the Cross Beam between the Hull Support Brac...

Page 28: ...STAND 3 Attach the Control Unit to the Control Stand Control Unit Control Stand Control Stand Mount Part Hardware Required HH 1913 BOLT CARRIAGE 1 2 13 X 1 5 SS HH 1916 WASHER LOCK 1 2 18 8 SS 2090208...

Page 29: ...ts 8 Repeat the process for the each I Beam cross channel intersection 9 Run the U Bolts over the cross channel and into the drilled holes in the AUX tank I Beam Loosely fasten all the U Bolts with Br...

Page 30: ...nnect hoses from the Stub Tubes on the third and fourth rear port tanks together via a tee Center the tee be tween the 2 portside tanks and make sure hoses are equal length Then run a hose from the te...

Page 31: ...ort HOSE ROUTING DIAGRAM Figure 2 12000 LB HOSE ROUTING DIAGRAM T Tee NOTE Typical hose length from Stub Tube to tee is between 36 and 38 T T Tee NOTE Typical hose length from Stub Tube to tee is betw...

Page 32: ...HOSE ROUTING DIAGRAM Figure 4 12000 LB Wide HOSE ROUTING DIAGRAM T Tee NOTE Typical hose length from Stub Tube to tee is between 36 and 38 T Tee NOTE Typical hose length from Stub Tube to tee is betw...

Page 33: ...UTING DIAGRAM Figure 6 15000 LB Shallow HOSE ROUTING DIAGRAM T Tee NOTE Typical hose length from Stub Tube to tee is between 36 and 38 T Tee NOTE Typical hose length from Stub Tube to tee is between 3...

Page 34: ...HOSE ROUTING DIAGRAM Figure 8 18000 LB HOSE ROUTING DIAGRAM T Tee NOTE Typical hose length from Stub Tube to tee is between 36 and 38 T Tee NOTE Typical hose length from Stub Tube to tee is between 36...

Page 35: ...E ROUTING DIAGRAM Figure 10 18000 LB Long HOSE ROUTING DIAGRAM T Tee NOTE Typical hose length from Stub Tube to tee is between 36 and 38 T Tee NOTE Typical hose length from Stub Tube to tee is between...

Page 36: ...plied 6 3 8 self tapping screws 2 The sensor assembly should be oriented so the sensor is mounted FACE UP on the cross beam with the cable exiting the sensor aft of the lift 3 Use zip ties to hold the...

Page 37: ...Walkway Panel Part Parts Required HH 2525 END CAP HH WALKWAY WITH DECAL HH 1428 WALKWAY PANEL HARBORHOIST G1 5 Part Hardware Required HH 1971 SCREW 12 24 HH 2508 WASHER LOCK 1 4 SS HH 1973 NUT 12 24...

Page 38: ...ugh slack in the lines to allow the lift to raise and lower properly NOTE Use a good mooring rope with enough strength for the size of boat and lift being installed Use a minimum rope diameter of 3 8...

Page 39: ...r lower than 2mph current Moderate to Rough Water 1 2 wave action and or more than 3mph current If fitted with canopy use rough water bracket configuration On partial dock configuration connect as far...

Page 40: ...lm Water Less than 1 wave action and or lower than 2mph current Moderate to Rough Water 1 2 wave action and or more than 3mph current If fitted with canopy use rough water bracket configuration On par...

Page 41: ...r lower than 2mph current Moderate to Rough Water 1 2 wave action and or more than 3mph current If fitted with canopy use rough water bracket configuration On partial dock configuration connect as far...

Page 42: ...r lower than 2mph current Moderate to Rough Water 1 2 wave action and or more than 3mph current If fitted with canopy use rough water bracket configuration On partial dock configuration connect as far...

Page 43: ...could cause premature wear STEP 15 CABLE MOORING ASSEMBLY INSTALLATION Optional Kit Part MOR 00 0001 It is highly recommended that you use a double braid nylon dock line at each mooring location to s...

Page 44: ...n away from setup and assembly Do not become distracted or walk away from the lift during operation Do not overload the lift Make certain your boat s bilge pump is set for automatic Significant water...

Page 45: ...he center of buoyance of the lift See the Appendix for location of each models cen ter of buoyance 3 If the hoist does not raise level lower the lift and reposition the vessel on the lift and re raise...

Page 46: ...ou need to move the AUX tank back farther than the end of the lift verify that you have enough space availa ble between the outdrives and the tanks to avoid damage to either It is the responsibility o...

Page 47: ...d lightning f Damaged by unauthorized attachments or modifications g Damaged by operation maintenance or repair of the product contrary to written instruc tions of HydroHoist h Damaged during shipment...

Page 48: ...48 Rev 07142020 Appendix...

Page 49: ...ft 2 You will need four straps that can support the load fastened around the Cross Channels outside the Hull Pads and then attached to a crane or fork lift 3 Always lift around the center mass of the...

Page 50: ...of lift 2 You will need four straps that can support the load fastened around the Cross Channels outside the Hull Pads and then attached to a crane or fork lift 3 Always lift around the center mass o...

Page 51: ...51 Rev 07142020...

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