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POWER SYSTEMS: 

ELECTRIC  MOTORS:    All  single 
phase  electric  motors  contain  a 
manual  or  automatic  thermal 
overload,  which  will  shut  down 
the  motor  if  it  overheats.    If  the 

overload  or  starter  shuts  down  the  motor,  have  an 
electrician  or  an  authorized  Hydro  Tek  distributor 
check  for  electrical  problems.    Voltage  reading 
under  load  should  be  +/-  10%  of  name  plate 
voltage on motor.  Wait for motor to cool before re-
setting. Depressing the red overload button located 
on  either  the  motor  or  the  starter  can  reset  the 
motor.    Use  thumb  pressure 

–  do  not  force.    If 

equipped with an automatic thermal overload, it will 
reset itself after the motor has cooled. 
Never  spray  water  on  the  unit,  or  damage  to  the 
electric motor(s) may occur. 
Consult  the  factory  if  running  an  electric  machine 
from a generator.  Three times total system wattage 
is required. 

HORSE 

POWE

115

1ph 

WIR

SIZE 

208

1ph 

WIR

SIZE 

208

3ph 

WIR

SIZE 

230

1ph 

WIR

SIZE 

230

3ph 

WIR

SIZE 

460

3ph 

WIR

SIZE 

1.5 

15a  12/3 

-- 

-- 

-- 

-- 

10a 

14 

-- 

-- 

-- 

-- 

20a  10/3 

-- 

-- 

-- 

-- 

12a 

14 

-- 

-- 

-- 

-- 

-- 

-- 

26a  10/3 

-- 

-- 

24a  10/3 

-- 

-- 

-- 

-- 

6.5 / 6 

-- 

-- 

-- 

-- 

-- 

-- 

27a  10/3  22a  12/4  13a  14/4 

7.5 

-- 

-- 

40a 

24a 

34a 

24a 

12a 

14 

10 

-- 

-- 

50a 

32a 

50a 

30a 

10 

14a 

12 

15 

-- 

-- 

-- 

-- 

40a 

-- 

-- 

38a 

17a 

12 

A  fused  disconnect  switch  of  sufficient  ampere 
rating  should  be  installed  by  an  electrician  to 
provide power to the machine.  Note: 208-230 VAC 
rated  CN/CW/HN  series  washers  include  a  control 
circuit power selector switch, located on the back of 
the  control  box.    Switch  it  to  the  appropriate 
position  to  match  your  source  voltage.    Switches 
are  factory  set  to  match  recorded  test  sheet 
voltage.      Refer  to  the  chart  above  for  electrical 
requirements.    If  your  unit  is  equipped  with  a 
ground  fault  interrupter,  it  will  have  to  be  reset 
whenever  it  is  plugged  in,  or  if  a  ground  fault 
interruption  occurs.    Test  regularly  for  proper 
operation. 

 
GASOLINE  ENGINE:    With  the 
proper  care  and  maintenance, 
your  gasoline  engine  will  give 
years  of  trouble  free  service.  
Please  follow  the  Service  and 
Maintenance 

Guide 

and 

the 

enclosed  engine  sheet  or  contact  your  local 
authorized  engine  dealer  for  maintenance  and 
repairs. 
Use clean, fresh, unleaded gasoline with an octane 
rating  of  87  or  higher  in  the  engine  fuel  tank.    Do 
not  use  unapproved  gasoline  such  as  E20  or  E85 
ethanol  blends.    Up  to  15%  MTBE  (methyl  tertiary 

butyl  ether)  or  10%  ethanol  is  acceptable.    Any 
failures  from  use  of  these  fuels  will  not  be 
warranted.    Consult  engine  manual  for  proper  oil 
type  and  capacity.    The  engine  manufacturer 
recommends a break-in period of 25 hours at which 
time  the  engine  oil  and  filter  should  be  replaced.  
Thereafter, change oil every 50 hours and the filter 
every 100 hours (see engine manual).  Do not rely 
on the low oil shutdown (if equipped) as a reminder 
to  add  oil.    The  engine  manufacturer  will  typically 
not warranty engine damage from lack of oil even if 
the low oil system failed. 
On  machines  with  a  115V  generator  or  a  12V 
burner,  the  throttle  is  preset  at  the  factory  (See 
Generator section).  Some engines include backfire 
prevention solenoids. 
 
DIESEL  ENGINE:    The  diesel  engine,  although  it 
has a higher initial cost, can save money with lower 
fuel consumption and longer life.  Use clean diesel 
fuel #2 and do not allow engine to run out of fuel or 
the  system  will  have  to  be  bled  to  restart  the 
engine. 
Clean the fuel filter periodically with kerosene (See 
Engine  Manual).    Use  10w 

–  30  oil  with 

API

 

classification 

CC/CD

 grade rated for diesel engines 

in  the  engine  crankcase  and  change  every  50 
hours.    If  the  engine  is  water  cooled,  use  a  50/50 
mix  of  antifreeze/de-ionized  water  solution  and 
check daily.  Never use more antifreeze than water 
or  damage  to  the  engine  could  occur  from 
overheating. 
 

POWER TRANSMISSION: 
WARNING:

 Shut off power supply 

BELT DRIVE:  Check belt condition, alignment and 
tension periodically.  Replace belts when they show 
signs  of  wear  or  cracking.    Tighten  belts  by 
loosening  the  mounting  bolts  on  the  pump  and 
generator  to  permit  them  to  slide.    Turn  the 
horizontal  rail  adjusting  bolts  to  tighten  belts  until 
they deflect ¼" to ½” with finger pressure. 
DIRECT  DRIVE:    Pump  is  bolted  directly  to  the 
motor/engine.    If  pump  needs  to  be  removed,  do 
not  force  off  by  prying  or  damage  may  occur.  
When  reassembling,  coat  the  entire  motor  shaft 
with  heavy  grease  or  a  generous  amount  of  anti-
seize  and  use  “thread  locker”  or  “lock  tight”  on 
mounting bolts. 
 

GENERATOR: 

Some  self-contained  hot  water 
units  (SC  and  SCU  Series)  are 
equipped  with  a  115v,  2900w 
generator  to  power  the  diesel 

SYSTEM INFORMATION   

 

 

 

 

 

 

Summary of Contents for HD series

Page 1: ...S HP SERIES HX SERIES SS SERIES SC SERIES SCU SERIES IMPORTANT TO REDUCE RISK OR INJURY READ OPERATING INSTRUCTIONS CAREFULLY BEFORE USING Hydro Tek 04 2010 Easy Clean Systems 11337 Trade Center Drive 200 Rancho Cordova CA 95742 916 638 0828 800 292 EASY www EasyCleanSystems com ...

Page 2: ...WASH WATER RECYCLE POWER WASHERS Cold Water Hot Water electric Self contained Skids Natural Gas Trailers HOSE REELS SURFACE CLEANERS ...

Page 3: ...eating System 9 10 Coil Heat Exchanger System Diesel Fired Burner Pressure Delivery System 10 11 Discharge Hose Gun Wand Assembly Nozzles Accessories 11 12 Wet sandblaster turbo nozzle reels Hydro Twister Wastewater recovery TRAILERS 13 TROUBLESHOOTING GUIDE 14 15 BURNER TROUBLESHOOTING GUIDE 16 17 SERVICE MAINTENANCE INFORMATION 18 EXPLODED VIEW Enclosed TRAILER REGISTRATION CERTIFICATE OF ORIGIN...

Page 4: ...r a local auto parts store Connect the battery cables and follow the operation instructions for starting Pressure Steamers are electric powered and will require an appropriate electric outlet or disconnect box and an electric plug that is rated for your machine s voltage and amperage and matches to your electrical socket Smaller machines are equipped with a ground fault interrupter on the electric...

Page 5: ...warranty claim write to Hydro Tek Systems Inc 2353 Almond Ave Redlands CA 92374 Attn Technical Services Please enclose a copy of the dated purchase receipt and explain the nature of the defect ELECTRICAL PRECAUTIONS 1 Observe all State Local and National codes for the installation of your electrically powered washer 2 For a grounded product rated 250 volts single phase or less This product is prov...

Page 6: ...ust vent at least 8 diameter to the outside through the van roof or though the side panel that is at least 10 in diameter and position this vent to avoid water dirt and debris collection No flammable liquids aerosols or flammable materials should be stored within 24 of the unit and should not be stored under the unit During refueling ALL ignition sources and switches should be OFF and there should...

Page 7: ...ay gun until a constant stream of water comes out Purging works best with nozzle removed from wand and or dual wand in the low pressure mode 3 SELECT DESIRED NOZZLE Connect nozzle securely to spray wand If equipped close pressure adjusting knob on dual wand Hold gun firmly squeeze trigger for high pressure spray CAUTION Gun kicks back hold with both hands WARNING risk of explosion DO NOT spray fla...

Page 8: ...g the broad spray nozzle works best to perform rinsing and delicate surface washing In areas where the cleaning is more difficult and in smaller areas such as cracks and holes use the narrow spray nozzles 0 or 15 degree Chemicals can be applied in a couple of different ways One way is with a hand spray pump The other is with the chemical system on the equipment either downstream or high pressure d...

Page 9: ...g of 87 or higher in the engine fuel tank Do not use unapproved gasoline such as E20 or E85 ethanol blends Up to 15 MTBE methyl tertiary butyl ether or 10 ethanol is acceptable Any failures from use of these fuels will not be warranted Consult engine manual for proper oil type and capacity The engine manufacturer recommends a break in period of 25 hours at which time the engine oil and filter shou...

Page 10: ...e is preset at the factory to govern the proper output pressure of your machine It will release the pressure of the pump back into the inlet if the trigger on the spray gun is released NEVER increase the set pressure on the unloader to exceed the specifications for your machine All hot water machines are equipped with a SAFETY PRESSURE RELIEF VALVE In the unlikely event that your unloader fails or...

Page 11: ...cket around the outside of the heating area It is double wrapped with ceramic blanket insulation and a stainless steel cover The inside of the coil assembly can become covered with soot if the burner is out of adjustment or if it is fired by diesel fuel This can be cleaned by removing both end caps on the coil enclosure and brushing or spraying off debris or by adding a soot removal agent Part CB2...

Page 12: ... stop when the trigger gun is released and is controlled through a high amperage contactor To help keep the battery fully charged and for safely cooling down the burner turn off the burner during the last minute of rinsing When leaving the machine unattended shut off burner and engine switch Replace 12 VDC battery regularly 2 year maximum interval on 12V burner systems to help ensure consistent pe...

Page 13: ...igher temperature Up to 250 F The 40 nozzle spreads the water stream over a wide area to give you less impact for delicate surfaces OPTIONAL ACCESSORIES WET SANDBLASTER The wet sandblaster is a system that introduces sand or other media such as baking soda into the water stream for abrasive blasting It is especially effective for graffiti or paint removal Performance of the unit is directly relate...

Page 14: ...ailable at Hydro Tek dealers HYDRO TWISTER Surface Cleaners The Hydro Twister is a flat surface cleaner that connects to a pressure washer and uses a spray bar rotating at a high speed within 1 of the ground It will clean concrete more consistent than an operator with a spray wand with less fatigue and 10 20 times faster Simply move the twister over the surface and watch a clean path appear behind...

Page 15: ...n tires Check all bolts including the lug nuts for tightness and condition periodically Double check safely chain and wire harness before departing Check latch on coupler and adjust if required to fit your trailer ball properly Never tow without properly adjusted rear view mirrors brake actuators or lights Grease wheel bearings as required TRAILER MAINTENANCE SCHEDULE ITEM FUNCTION REQUIRED 3 MTH ...

Page 16: ...m De scale coil for better water flow Remove spray nozzle and pull trigger to check auto start function Check mechanical function electrical signal to relay Pumping System Trigger gun leaks or will not shut off Debris in gun valve assembly Clean valve assembly or replace gun Pump runs but has low spray pressure Water turned off Nozzle is plugged or sized incorrectly Inlet chemical injection valve ...

Page 17: ...k relieving water Excessive over pressurizing and system spikes Take in for system check Battery Battery keeps losing voltage For 12v systems Battery voltage low RPM too low Engine charging system faulty Electrodes misadjusted Fuel pump pressure too high Air band too far open Burner amp draw too high Have battery checked and load test charge if low and replace if necessary Allow water to cool 2 mi...

Page 18: ...K BELT TENSION ADJUST IF NEEDED ADJUST ENGINE RPM TO RUN WITHIN SPEC VOLTAGE OUTPUT CHANGES WITH GENERATOR SPEED CHECK CAPACITOR FOR 16MFD ARC TERMINALS WITH SCREW DRIVER BEFORE TESTING IF ALL THESE TEST GOOD REPLACE GENERATOR NO DOES THE LIGHT ON THE BURNER SWITCH COME ON WHEN THE TRIGGER IS PULLED YES YES TURN THE THERMOSTAT FULLY CLOCKWISE CHECK FOR CONTINUITY REPLACE IF NO CONTINUITY CHECK FOR...

Page 19: ...00 RPM FOR DIRECT DRIVE REPAIR CHARGING CIRCUIT AND OR REPLACE BATTERY IF NEEDED LOW VOLTAGE WILL AFFECT BURNER PERFORMANCE IS THERE FUEL VAPOR COMING OUT OF THE BURNER EXHAUST CHECK THE TRANSFORMER FOR SPARK CAUTION HIGH VOLTAGE CHECK ELECTRODE ADJUSTMENT AND AIR BAND ADJUSTMENT SEE BURNER SPEC SHEET FOR SETTING ELECTRODE GAP IMPORTANT CHECK ELECTRODES FOR CRACKS REPLACE FUEL NOZZLE REPLACE INSUL...

Page 20: ...lug Maintenance 500 hours or 6 months Clean Fuel Tank s Annually Replace Fuel Lines Annually Pump Oil Inspect Daily Change After first 25 hours then every 6 months or 500 hours Axial pumps come filled with synthetic oil which does not require changing Clean Replace Burner Filter Monthly More often if fuel quality is poor Remove Burner Soot Annually Burner Adjustment Cleaning Annually De scale Coil...

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