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BEFORE START UP

:  Read all instructions 

1.  CHECK  PUMP  OIL:    Check  pump  oil  by 
locating  the  oil  view  window.    Depending  on  your 
pump  model,  fill  to  the  red  dot  or  to  the  top  of  the 
site glass window. 
2.  CHECK FLUID LEVELS:  Check engine oil and 
coolant  levels  if  unit  is  so  equipped.    (See  the 
maintenance schedule on page 9). 
3.  CONNECT HOSE AND GUN ASSEMBLY. 
4.  CONNECT  THE  WATER  SUPPLY  &  TURN 
WATER ON:  Maintain an adequate supply of water 
using a 

⅝” to ¾” I.D. hose with a pressure between 

25 and 60psi.  Burner power switches should be off 
before starting.  If tank fed, be sure there is water in 
the  tank  and  the  valve  is  switched  for  supply  tank 
feed.  Do not run dry. 
5.  BATTERY INFORMATION: 
Batteries are available through your dealer or local 
auto parts store.  Depending on the type of battery 
you  purchase,  you  may  have  to  fill  it  with 
electrolyte.  

WEAR EYE PROTECTION! 

We  recommend  Exides’  CCA  deep  cycle  batteries 
(if the opening on your battery box m

easures 9”x6”, 

U1L/GTH  235

,  if  opening  measures  8”x12”,  group 

46-60  550).  Always  connect  the  positive  battery 
cable  before  the  negative  and  coat  the  battery 
terminals  with  corrosion  inhibitor  to  prevent 
corrosion.  Do not reverse polarity. 
6.  If wheel kit, accessories, or discharge hose are 
not installed, see your local dealer for instructions & 
installation. 
 

 
 
 
 
OPERATION: 

1.  STARTING: 
Electric Powered Units: 
Connect  power  supply  and  ensure  that  all  wiring 
connections  and  voltages  are  of  sufficient  rating  to 
c

omply  with  the  equipment’s  requirements.      Turn 

pump  power  switch  on.    If  unit  is  equipped  with 
auto-start,  keep  all  power  switches  off  when  left 
unattended.  (Unit will only turn on when trigger gun 
is pulled.) 
Gasoline Engine Units: 
Turn engine power switch to the on position, choke 
if necessary and turn key to start position only until 
engine  starts.    On  units  with  a  rewind  starter,  pull 
cord rapidly. 
Diesel Engine Units: 
Turn  power  switch  to  heat  the  glow  plugs  for  a 
maximum  of  30  seconds  and  release.    Turn  the 

power  switch  to  the  start  position  only  until  engine 
starts.  (Do not use starter fluids.) 
2.  PURGE AIR FROM SYSTEM: 
Squeeze  the  trigger  on  the  spray  gun  until  a 
constant  stream  of  water  comes  out.    (Purging 
works  best  with  nozzle  removed  from  wand  and/or 
dual wand in the low-pressure mode.) 
3.  SELECT DESIRED NOZZLE  
Connect  nozzle  securely  to  spray  wand.    If 
equipped,  close  pressure-adjusting  knob  on  dual 
wand.    Hold  gun  firmly,  squeeze  trigger  for  high-
pressure spray.  CAUTION 

– Gun kicks back – hold 

with both hands. 
WARNING 

–  risk  of  explosion  –  DO  NOT  spray 

flammable liquids. 
4.  START BURNER: 
To  create  hot  water  on  high  pressure  washers 
equipped with heat exchangers, release the trigger 
on the gun, turn the burner to the “on” position, and 
turn  the  thermostat  to  the  desired  temperature.  
Squeeze  the  trigger  on  the  spray  gun  and  the 
burner will begin heating the water.  It will stop firing 
whenever  the  water  spray  is  off  or  if  the 
temperature setting is exceeded. 

 
 

5.  STEAM: (If Equipped) 
Insert  green  steam  nozzle  and  turn  thermostat  to 
250° steam  setting.    The  steam  nozzle  is  sized  for 
approximately 25% less water volume than the hot 
water mode. 
6.  BYPASS MODE: 
System will go into bypass mode when machine is 
left  running  and  trigger  gun  is  closed.    Bypass 
mode is when the inlet water coming into the pump 
re-circulates through the unloader across the pump 
head.    If  left  in  bypass  too  long 

–  more  than  five 

minutes 

–  friction  created  by  the  movement  of  the 

water will begin to heat the water at a rapid rate.  If 
equipped  with  a  THERMAL  DUMP  VALVE,  water 
exceeding  145°F  will  cause  the  valve  to  open 
allowing the cool water in.  The valve will reset itself 
when  water  temperature  comes  down  to  a  safe 
level.  If equipped with a bulk water tank, water can 
be  bypassed  back  through  the  tank  allowing  for  a 
larger  volume  of  water  to  be  re-circulated  through 
the  pump  head  thus  reducing  heat  on  the  pump 
seals.    If  equipped  with  By-pass-cool  system,  a 
small  portion  of  the  bypass  water  is  routed  back 
through the float tank to keep the pump cool. 

Warning:    Do  not  leave  in  bypass  for  longer 
than  five  minutes  to  prevent  pump  from 
overheating.    Shut  off  unit  when  not  spraying 
water.

     

Warning:  Cool down burner before shutting off. 

OPERATING INSTRUCTIONS   

 

 

 

 

 

WARNING 

BE SURE TRIGGER 

ON SPRAY GUN IS 

OFF AND CHEMICAL 

VALVE IS CLOSED 

WARNING 

DO NOT OPERATE 

MACHINE WITHOUT 
ADEQUATE WATER 

SUPPLY 

WARNING 

DO NOT 

OVERINFLATE TIRES 

INFLATE TO MANUF. 

SPECIFICATIONS 

Summary of Contents for HD series

Page 1: ...S HP SERIES HX SERIES SS SERIES SC SERIES SCU SERIES IMPORTANT TO REDUCE RISK OR INJURY READ OPERATING INSTRUCTIONS CAREFULLY BEFORE USING Hydro Tek 04 2010 Easy Clean Systems 11337 Trade Center Drive 200 Rancho Cordova CA 95742 916 638 0828 800 292 EASY www EasyCleanSystems com ...

Page 2: ...WASH WATER RECYCLE POWER WASHERS Cold Water Hot Water electric Self contained Skids Natural Gas Trailers HOSE REELS SURFACE CLEANERS ...

Page 3: ...eating System 9 10 Coil Heat Exchanger System Diesel Fired Burner Pressure Delivery System 10 11 Discharge Hose Gun Wand Assembly Nozzles Accessories 11 12 Wet sandblaster turbo nozzle reels Hydro Twister Wastewater recovery TRAILERS 13 TROUBLESHOOTING GUIDE 14 15 BURNER TROUBLESHOOTING GUIDE 16 17 SERVICE MAINTENANCE INFORMATION 18 EXPLODED VIEW Enclosed TRAILER REGISTRATION CERTIFICATE OF ORIGIN...

Page 4: ...r a local auto parts store Connect the battery cables and follow the operation instructions for starting Pressure Steamers are electric powered and will require an appropriate electric outlet or disconnect box and an electric plug that is rated for your machine s voltage and amperage and matches to your electrical socket Smaller machines are equipped with a ground fault interrupter on the electric...

Page 5: ...warranty claim write to Hydro Tek Systems Inc 2353 Almond Ave Redlands CA 92374 Attn Technical Services Please enclose a copy of the dated purchase receipt and explain the nature of the defect ELECTRICAL PRECAUTIONS 1 Observe all State Local and National codes for the installation of your electrically powered washer 2 For a grounded product rated 250 volts single phase or less This product is prov...

Page 6: ...ust vent at least 8 diameter to the outside through the van roof or though the side panel that is at least 10 in diameter and position this vent to avoid water dirt and debris collection No flammable liquids aerosols or flammable materials should be stored within 24 of the unit and should not be stored under the unit During refueling ALL ignition sources and switches should be OFF and there should...

Page 7: ...ay gun until a constant stream of water comes out Purging works best with nozzle removed from wand and or dual wand in the low pressure mode 3 SELECT DESIRED NOZZLE Connect nozzle securely to spray wand If equipped close pressure adjusting knob on dual wand Hold gun firmly squeeze trigger for high pressure spray CAUTION Gun kicks back hold with both hands WARNING risk of explosion DO NOT spray fla...

Page 8: ...g the broad spray nozzle works best to perform rinsing and delicate surface washing In areas where the cleaning is more difficult and in smaller areas such as cracks and holes use the narrow spray nozzles 0 or 15 degree Chemicals can be applied in a couple of different ways One way is with a hand spray pump The other is with the chemical system on the equipment either downstream or high pressure d...

Page 9: ...g of 87 or higher in the engine fuel tank Do not use unapproved gasoline such as E20 or E85 ethanol blends Up to 15 MTBE methyl tertiary butyl ether or 10 ethanol is acceptable Any failures from use of these fuels will not be warranted Consult engine manual for proper oil type and capacity The engine manufacturer recommends a break in period of 25 hours at which time the engine oil and filter shou...

Page 10: ...e is preset at the factory to govern the proper output pressure of your machine It will release the pressure of the pump back into the inlet if the trigger on the spray gun is released NEVER increase the set pressure on the unloader to exceed the specifications for your machine All hot water machines are equipped with a SAFETY PRESSURE RELIEF VALVE In the unlikely event that your unloader fails or...

Page 11: ...cket around the outside of the heating area It is double wrapped with ceramic blanket insulation and a stainless steel cover The inside of the coil assembly can become covered with soot if the burner is out of adjustment or if it is fired by diesel fuel This can be cleaned by removing both end caps on the coil enclosure and brushing or spraying off debris or by adding a soot removal agent Part CB2...

Page 12: ... stop when the trigger gun is released and is controlled through a high amperage contactor To help keep the battery fully charged and for safely cooling down the burner turn off the burner during the last minute of rinsing When leaving the machine unattended shut off burner and engine switch Replace 12 VDC battery regularly 2 year maximum interval on 12V burner systems to help ensure consistent pe...

Page 13: ...igher temperature Up to 250 F The 40 nozzle spreads the water stream over a wide area to give you less impact for delicate surfaces OPTIONAL ACCESSORIES WET SANDBLASTER The wet sandblaster is a system that introduces sand or other media such as baking soda into the water stream for abrasive blasting It is especially effective for graffiti or paint removal Performance of the unit is directly relate...

Page 14: ...ailable at Hydro Tek dealers HYDRO TWISTER Surface Cleaners The Hydro Twister is a flat surface cleaner that connects to a pressure washer and uses a spray bar rotating at a high speed within 1 of the ground It will clean concrete more consistent than an operator with a spray wand with less fatigue and 10 20 times faster Simply move the twister over the surface and watch a clean path appear behind...

Page 15: ...n tires Check all bolts including the lug nuts for tightness and condition periodically Double check safely chain and wire harness before departing Check latch on coupler and adjust if required to fit your trailer ball properly Never tow without properly adjusted rear view mirrors brake actuators or lights Grease wheel bearings as required TRAILER MAINTENANCE SCHEDULE ITEM FUNCTION REQUIRED 3 MTH ...

Page 16: ...m De scale coil for better water flow Remove spray nozzle and pull trigger to check auto start function Check mechanical function electrical signal to relay Pumping System Trigger gun leaks or will not shut off Debris in gun valve assembly Clean valve assembly or replace gun Pump runs but has low spray pressure Water turned off Nozzle is plugged or sized incorrectly Inlet chemical injection valve ...

Page 17: ...k relieving water Excessive over pressurizing and system spikes Take in for system check Battery Battery keeps losing voltage For 12v systems Battery voltage low RPM too low Engine charging system faulty Electrodes misadjusted Fuel pump pressure too high Air band too far open Burner amp draw too high Have battery checked and load test charge if low and replace if necessary Allow water to cool 2 mi...

Page 18: ...K BELT TENSION ADJUST IF NEEDED ADJUST ENGINE RPM TO RUN WITHIN SPEC VOLTAGE OUTPUT CHANGES WITH GENERATOR SPEED CHECK CAPACITOR FOR 16MFD ARC TERMINALS WITH SCREW DRIVER BEFORE TESTING IF ALL THESE TEST GOOD REPLACE GENERATOR NO DOES THE LIGHT ON THE BURNER SWITCH COME ON WHEN THE TRIGGER IS PULLED YES YES TURN THE THERMOSTAT FULLY CLOCKWISE CHECK FOR CONTINUITY REPLACE IF NO CONTINUITY CHECK FOR...

Page 19: ...00 RPM FOR DIRECT DRIVE REPAIR CHARGING CIRCUIT AND OR REPLACE BATTERY IF NEEDED LOW VOLTAGE WILL AFFECT BURNER PERFORMANCE IS THERE FUEL VAPOR COMING OUT OF THE BURNER EXHAUST CHECK THE TRANSFORMER FOR SPARK CAUTION HIGH VOLTAGE CHECK ELECTRODE ADJUSTMENT AND AIR BAND ADJUSTMENT SEE BURNER SPEC SHEET FOR SETTING ELECTRODE GAP IMPORTANT CHECK ELECTRODES FOR CRACKS REPLACE FUEL NOZZLE REPLACE INSUL...

Page 20: ...lug Maintenance 500 hours or 6 months Clean Fuel Tank s Annually Replace Fuel Lines Annually Pump Oil Inspect Daily Change After first 25 hours then every 6 months or 500 hours Axial pumps come filled with synthetic oil which does not require changing Clean Replace Burner Filter Monthly More often if fuel quality is poor Remove Burner Soot Annually Burner Adjustment Cleaning Annually De scale Coil...

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