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Hydro-Force OLYMPUS M3-200H Operating Manual Download Page 33

 

33

ITEM DESCRIPTION 

QTY  PART 

NUMBER 

1 

KIT A PLUNGER & SEALS 

1 

PT052 

2 

KIT B VALVES & O-RINGS 

1 

PT051 

NS 

KIT C CAM & BEARING 

1 

PT053 

3 MANIFOLD 

1  0114-0004-3110 

4 PUMP 

HEAD 

2  0114-0002-0111 

5 RETAINER 

PLATE 

2  0111-0014-0001 

6 

HEAD BOLT 

6 

BOLT-1/4-20 X 1 1/4-SHCS-SS 

7 

MOUNT BOLT 

4 

BOLT-1/4-20 X 2 1/2-SHCS-SS 

8 

WASHER FLAT M6 STAINLESS STEEL 

10 

WSH-FLAT-M6-SS 

9 

NUT 1/4-20 NYLOCK – HEAD BOLT 

6 

NUT-1/4-20-NYLOC-ZP 

NS 

PUMP COMPLETE - WITH MOTOR 

1 

AP50 

NS 

PUMP COMPLETE - WITHOUT MOTOR 

1 

PT050 

NS MOTOR 

1  PT061 

PUMPTEC #114 PUMP – AP50 

PRESSURE REGULATOR – PT048 

1 

3

4

2

 

DESCRIPTION 

1 

REGULATOR COMPLETE (PT048) 

2 REGULATOR 

BODY 

3 PISTON 
4 PISTON 

SEAL 

5 SPRING 

PLATE 

6 SPRING 

7 KNOB 

NS 

REPAIR KIT INCLUDES # 3 & 4 
(PT048A) 

5 

6 

7

Summary of Contents for OLYMPUS M3-200H

Page 1: ...1 REVISED 1 31 06 ...

Page 2: ... Chemicals 9 Chemical Metering Tips 10 Water Supply 11 Pump Priming 12 Solution Vacuum Hoses 13 Heater 14 Waste Tank Shutoff 14 Pressure Adjustments 15 Shutdown Procedures 16 Troubleshooting 17 19 Solution Flow Path 20 Wiring Diagrams 21 SECTION 3 Maintenance Technical Maintenance 24 Drawings Parts Lists o Pump 32 o Pressure Regulator 33 o Auto Fill optional 34 o Solution Tank 35 o Waste Tank 38 o...

Page 3: ...ne and to ensure that the equipment operates at its maximum performance level All users must read and understand this manual completely before operating the machine Always maintain this manual in legible condition adjacent to the Olympus M3 200H or place in a secure location for future reference Any questions pertaining to the operating or servicing of this unit should be directed to your nearest ...

Page 4: ...Power Draw Cord 1 10 35 wide open 7 65 full load No Heat Cord 2 12 03 wide open 8 84 full load No Heat Cord 1 17 00 wide open 14 45 full load With Heat Cord 2 17 48 wide open 14 25 full load With Heat Heater 2000 Watt Dual Element Standard Equipment M3 200H High Performance Extractor Carpet Wand AW29 Stainless Steel S Bend Dual Jet Wand Vacuum Hose 25 X 1 1 2 with 1 1 2 cuff 2 cuff HP Solution Hos...

Page 5: ...ry Upholstery Tool AW51A 3 5 Hydry Deluxe Upholstery Tool AW50D 4 5 Hydry Deluxe Upholstery Tool AW51D 1 1 2 Vacuum Hose Sold per foot No cuffs AH36 2 cuff for 1 1 2 Vac Hose AH46 1 1 2 cuff for 1 1 2 Vac Hose AH42 2 Hose Connector PVC AH76 1 1 2 Hose Connector PVC AH74 HP Solution Hose Does not include Quick Connects AH79D 1 4 Male Quick Connect 100009 1 4 Female Quick Connect 100008 Power Cord 2...

Page 6: ...nditions If extractor is leaking unplug machine power cords from outlets before approaching or touching machine Do not unplug power cord by pulling on the cord Grasp the plug when unplugging the cord Do not pull the extractor by the cord If cord or plug is damaged do not use cord Replace with new cord or repair as needed before use The power cords used must be able to handle an electrical load of ...

Page 7: ...k that are at temperatures above 140ºF Turn pump ON and prime pump before turning heater ON Rinse the solution tank chemical system and pump with fresh water after each day s use Do not allow pump to run dry Always maintain adequate solution level to supply solution pump HP hoses may rupture if worn or damaged Do not use HP solution hoses if hose covering is cut bulging or otherwise damaged Examin...

Page 8: ...f you are not sure if you are connected to separate circuits use a Breaker Buddy item AX49 available from Hydro Force to test your circuits in the following manner Plug the cords into the two outlets being tested and then plug the Breaker Buddy into the two cords If the green indicator light fails to light you may be on the same circuit and must select a different plug for one of the cords If the ...

Page 9: ...he warranty 2B Water Supply Chemical Dilution Optional Auto Fill System The chemical dilution rate is controlled by the metering tip and the dilution rate can only be changed by changing the metering tip See How to Change the Metering Tip on Page 10 for instructions Chemical Feed Setup Remove the chemical feed hose from the solution tank Place the end of the hose into a container of liquid chemica...

Page 10: ...e dilution rates are based on chemicals with water like viscosity Thicker more viscous chemicals will dilute at a different rate For powdered chemicals a liquid concentrate must be made Mix the concentrate according to the manufacturer s directions and then select the appropriate metering tip Contact your distributor or Hydro Force if you have questions about your chemical Metering Tip Application...

Page 11: ...length of the chain connecting the float bottle to the float valve Snap the beaded chain off the connector on the valve o Move the bottle down to decrease the water level o Move the bottle up to increase the water level Snap the chain back into the connector Turn the water supply back on If the chemical is not drawing or if the tank is not filling or is overflowing refer to the trouble shooting gu...

Page 12: ...rs Turn on the solution pump Cup a hand around the hose barb to increase the vacuum suction on the hose When water is flowing out of the hose direct the hose to the solution tank and turn off the vacuum motors to ensure the flow continues when the vacuum is removed When the flow is steady turn off the solution pump remove the hose and proceed with machine set up procedures If the pump still does n...

Page 13: ... vacuum hose is connected to the Vacuum Barb on the front of the machine The other end with the 1 1 2 cuff is connected to the cleaning tool When ready to begin cleaning turn both vacuum switches to the ON position While the M3 200H can be operated with only one vacuum for cleaning delicate fabrics in most situations you will turn both vacuum switches ON Vacuum Hose 1 1 2 x 25 with 2 1 1 2 cuffs C...

Page 14: ...o be heated and can reach a higher temperature High water usage and flow rate will not allow the water enough time to be heated and the temperature of the water delivered to the tool will be much lower The flow rate can be lowered by putting smaller jets in the cleaning tool and by reducing the amount of time the wand is sprayed Taking additional drying stokes without spraying water between sprayi...

Page 15: ...h as 04 will flow 0 40gpm at 40psi See chart below Different jets with the same spray angle 8001 8003 8004 can have different orifice sizes Different jets with the same orifice size 80015 95015 110015 can have different spray angles Choose the jets that will meet the flow rate at your desired pressure and have the spray pattern suited to your tool and type of cleaning If maintaining pressure becom...

Page 16: ...e hose before disconnecting solution hose from cleaning tool If used disconnect the Hydro Filter from the vacuum hoses and clean the filter as needed Replacement filter bags are available AC11A Disconnect the vacuum hose and solution hose from the machine If water remains in the solution tank use the vacuum and vacuum the excess water from the tank If the auto fill system was utilized place the ch...

Page 17: ...Pump intake hose or fittings leaking Repair or replace hose Tighten clamps or replace fittings Pressure regulator sticking Repair or replace pressure regulator PT048A or PT048 Pressure regulator faulty Repair or replace pressure regulator PT048A or PT048 Filter screen or jets plugged on tool Clean out filter or jets Solution tank empty Add water to tank Check repair auto fill assembly Pump not pri...

Page 18: ...ce vacuum motor hoses Vacuum hose or tool clogged Clean out vacuum hoses and tool Vacuum hoses or cuffs leaking Replace vacuum hoses cuffs connectors as needed Recovery tank full Drain tank Float shutoff filter clogged Clean float shutoff filter Ball stuck in float shutoff Repair or replace float shutoff NM5037 Pump out Check Valve stuck open Clean out or replace check valve NM5052 Recovery tank d...

Page 19: ...Optional Float too high Adjust chain to set float at proper level Auto Fill Float valve faulty Repair or replace float valve NM5055 Chemical Jug Foot valve in Filter stuck Clean out foot valve and filter Filling with Foot valve in Filter faulty Replace foot valve and filter PDE100 11P water Overflowing Optional Auto Fill To reduce the risk of fire electrical shock or injury repairs to wiring shoul...

Page 20: ...cal Jug Denotes Water flow in high pressure hose Denotes Chemical flow Denotes by pass water flow from pressure regulator Denotes incoming water flow M3 200H Solution Flow Path Float Valve Inlet Quick Connect Flow Path shown with optional Auto Fill System M012 Pump AP50 Heater ...

Page 21: ...ONENTS CORD 1 RED YELLOW BLUE BLACK 12 GA BLACK 12 GA BLACK WHITE WHITE BLACK GREEN GREEN WHITE BLACK WHITE WHITE VACUUM 1 3 Stage VACUUM 2 3 Stage BLACK TO COMMON GROUND FOR ALL COMPONENTS Solution Pump Vacuum 2 Vacuum 1 Dual Element Heater 1 2 See Heater wiring detail on the next page ...

Page 22: ...G ELEMENT 2 230 F TEMP SWITCHES PKLK 25 83 190 F TEMP SWITCHES PKLK 25 82 From Cord 1 From Cord 2 Cord 1 Powers Heating Element 2 and Vacuum 1 Cord 2 Powers Heating Element 1 Pump and Vacuum 2 Heater can be operated with both Elements ON or with Element 2 only ...

Page 23: ...nly Element 2 will be ON 1000 watts Vacuum 1 Power from Cord 1 When the switch is turned to the ON position power is supplied to the vacuum motor 3 Stage Vacuum Solution Pump Switch Power from Cord 2 When the switch is turned to the ON position power is supplied to the solution pump motor When not using solution Extracting Only do not turn this switch ON Vacuum 2 Power from Cord 2 When the switch ...

Page 24: ... or death OPERATION INTERVAL Page CLEAN CHEMICAL FEED FILTER FOOT VALVE Machines with optional AUTO FILL SYSTEM only Daily After Each Job 24 CLEAN VACUUM SHUTOFF ASSEMBLY SCREEN Daily After Each Job 24 CLEAN HYDRO FILTER If so equipped Daily After Each Job 25 RINSE OUT RECOVERY TANK Daily 25 FLUSH SOLUTION TANK AND PUMP Daily 26 CLEAN PUMP INLET FILTER Weekly As needed 27 FLUSH CHEMICAL SYSTEM Mac...

Page 25: ... the stand pipe is the Vacuum Shutoff Assembly It functions to prevent debris and water from being sucked into the vacuum motors Operating the M3 200 without the Vacuum Shutoff Assembly or with a poorly maintained assembly will greatly decrease the life of the vacuum motors and will void the warranty If debris builds up on this filter it will reduce the vacuum air flow and may cause a significant ...

Page 26: ... o ring seal and replace as needed Re install the new or cleaned bag Close lid and secure latch RINSE OUT RECOVERY TANK Build up of fine silt and debris can damage the Drain Valve Clean out the tank on a regular basis to extend the life of these components as well as keep the tank and machine smelling better Remove the recovery tank lid and open the drain valve Place a bucket under the drain valve...

Page 27: ...urn the solution pump ON and direct the tool spray into a bucket Let the pump run until most of the water has been pumped out of the solution tank Do not let the pump run dry Turn the pump OFF before the water gets to the bottom of the tank Disconnect the solution hose and tool Use the vacuum hose to vacuum the remaining acid solution out of the solution tank Pour two or three gallons of clean wat...

Page 28: ...ks with a chair bucket or box while working inside the base The filter is in the clear 1 2 ID hose from the solution tank to the inlet port on the solution pump Grasp the clear plastic filter cap and unscrew the cap from the black plastic filter body by turning counter clockwise Remove the stainless steel filter screen and clean as needed Examine the cap and body for cracks and replace filter as n...

Page 29: ...on has been drawn through the proportioner and mixed with the incoming water The metering tip can be removed from the proportioner to speed up the process Once the rinse solution has been drawn through the proportioner turn off the water faucet and disconnect the Auto Fill Water Supply Hose Plug in Cord 1 connect the vacuum hose to the vacuum barb turn on vacuum 1 and use the vacuum hose to remove...

Page 30: ...ratches Deep scratches will allow water to flow past gaskets and leak from valve Replace valve if needed Examine the gaskets and replace if cut torn or deformed Raised rounded side of gasket goes toward valve slide Larger flat sides seat on ring on flange and outlet adapter Sand and debris will collect in the bottom of the valve body and prevent the slide from going down and seating properly Clean...

Page 31: ...uld reduce the pressure so it is safe for the Auto Fill system Be sure float is high enough and fluid level is low enough that float valve does not close If the valve closes the pressure may build high enough to damage the float valve CAUTION Applying high pressure over 100psi to the Auto Fill system will cause damage to the Float valve and chemical proportioning mechanism 4 Turn the solution pump...

Page 32: ...lacementpartsavailableforrepairof yourM3 500 M Section 3 KIT A PT052 KIT B PT051 KIT C PT053 M3 200H PUMP AP50 PARTS ASSEMBLY Replacementpartsavailableforrepairof yourM3 200H 9 9 4 2 2 2 2 4 1 1 1 5 5 8 6 6 7 8 8 3 ...

Page 33: ...4 SHCS SS 7 MOUNT BOLT 4 BOLT 1 4 20 X 2 1 2 SHCS SS 8 WASHER FLAT M6 STAINLESS STEEL 10 WSH FLAT M6 SS 9 NUT 1 4 20 NYLOCK HEAD BOLT 6 NUT 1 4 20 NYLOC ZP NS PUMP COMPLETE WITH MOTOR 1 AP50 NS PUMP COMPLETE WITHOUT MOTOR 1 PT050 NS MOTOR 1 PT061 PUMPTEC 114 PUMP AP50 PRESSURE REGULATOR PT048 1 3 4 2 DESCRIPTION 1 REGULATOR COMPLETE PT048 2 REGULATOR BODY 3 PISTON 4 PISTON SEAL 5 SPRING PLATE 6 SP...

Page 34: ...Valve Body 35 37 Flange 41 1 8 Spring 41 7 25 Enclosing Tube 41 15 5 Diaphragm 61 121 Elbow 90º Street 1 4 61 122 Adapter 61 107 2 Ceramic Weight 61 22 3 Proportioner PDE61 22 3 63 35 Magnet 63 37 Spacer 63 38 Plunger 63 46 Screw 8 18 x 1 2 4 req 63 87 Valve Repair Kit PDE63 87 Includes 41 1 8 41 15 5 63 37 63 38 100 3 Rubber Washer 100 11P Foot Valve Filter PDE100 11P 100 12 8 x 1 4 Plastic Tubin...

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Page 42: ... not apply to defects resulting from improper operation lack of maintenance unauthorized modification chemical incompatibility misuse abuse or exposure to freezing temperature conditions It does not cover normal wear items such as o rings valve seals pump seals hoses jets cords batteries or other items which require replacement as a result of ordinary usage To obtain warranty service for the Olymp...

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