Hydro-Force Olympus M100 Operating Manual Download Page 32 | Manualshive

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32

Parts

Replacement parts available for repair of your M100.

Section

3

M100 PUMP – AP25

PARTS ASSEMBLY

1

SCREWS PUMP HOUSING

20131-001

2 DEMAND

SWITCH

100PSI

PF02090-120

3

CHECK VALVE ASSEMBLY WITH O-RING

PF20914-002A

4

DIAPHRAGM / CAM BEARING ASSEMBLY

PF21006-033A

5

MOTOR (WITHOUT BASEPLATE)

02029-104A

6

MOTOR REAR END BELL ASSEMBLY

20772-057A

7

BASE PLATE & GROMMETS

11028-101

8

UPPER HOUSING WITH SWITCH

PFDH32V701

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Summary of Contents for Olympus M100

Page 1: ...1 REVISED 1 31 06 ...

Page 2: ...cal Supply 8 Water Supply Chemicals 9 Chemical Metering Tips 10 Water Supply 11 Solution Vacuum Hoses 12 Pump Out System 13 Pressure Adjustments 14 Shutdown Procedures 15 Troubleshooting 16 18 Solution Flow Path 19 Wiring Diagrams 20 SECTION 3 Maintenance Technical Maintenance 24 Drawings Parts Lists o Pump 32 o Auto Fill optional 33 o Solution Tank 34 o Base Pumps Components 38 o Base Vacuum Syst...

Page 3: ...d to ensure that the equipment operates at its maximum performance level All users must read and understand this manual completely before operating the machine Always maintain this manual in legible condition adjacent to the Olympus M100 or place in a secure location for future reference Any questions pertaining to the operating or servicing of this unit should be directed to your nearest Hydro Fo...

Page 4: ...ors Two AMETEK Lamb 5 7 diameter tangential discharge Two stage Mounted in series Power Draw 15 40 wide open 10 15 full load Add 5 amps on machines with Auto Pump out System Standard Equipment M100 High Performance Extractor Carpet Wand AW29 Stainless Steel S Bend Dual Jet Wand Vacuum Hose 25 X 1 1 2 with 1 1 2 cuff 2 cuff HP Solution Hose 25 x 1 4 with 1 4 male female quick connects Power Cord 25...

Page 5: ...tery Tool AW50A 4 5 Hydry Upholstery Tool AW51A 3 5 Hydry Deluxe Upholstery Tool AW50D 4 5 Hydry Deluxe Upholstery Tool AW51D 1 1 2 Vacuum Hose Sold per foot No cuffs AH36 2 cuff for 1 1 2 Vac Hose AH46 1 1 2 cuff for 1 1 2 Vac Hose AH42 2 Hose Connector PVC AH76 1 1 2 Hose Connector PVC AH74 HP Solution Hose Does not include Quick Connects AH79D 1 4 Male Quick Connect 100009 1 4 Female Quick Conn...

Page 6: ... remove ground prong from plug Use of a Ground Fault Interrupting GFI device will reduce the risk of electrical shock Do not use the M100 outdoors in standing water or on wet surfaces Do not store the M100 in wet conditions If extractor is leaking unplug machine power cords from outlets before approaching or touching machine Do not unplug power cord by pulling on the cord Grasp the plug when unplu...

Page 7: ... with the machine Do not clean with solutions that are at temperatures above 130ºF Rinse the solution tank chemical system and pump with fresh water after each day s use HP hoses may rupture if worn or damaged Do not use HP solution hoses if hose covering is cut bulging or otherwise damaged Examine HP solution hoses daily and replace or repair hoses as needed Rinse tank and store the M100 with the...

Page 8: ...performance of the extractor SET UP AND OPERATION 1 Electrical Cord One 25 power cord is supplied with the Olympus M100 The amperage draw requires that the cord be plugged into a 20amp circuit Plug the power cord into the outlet and connect cord to the machine Section 2 Power Cord AX32 25 12 gauge M F Plugs Power Cord ...

Page 9: ... the dilution rate can only be changed by changing the metering tip See How to Change the Metering Tip on Page 10 for instructions Chemical Feed Setup Remove the chemical feed hose from the solution tank Place the end of the hose into a container of liquid chemical If the tip is removed and the proportioning system operated with no tip the dilution rate will be 8 1 the equivalent to adding 16 1 4o...

Page 10: ...e dilution rates are based on chemicals with water like viscosity Thicker more viscous chemicals will dilute at a different rate For powdered chemicals a liquid concentrate must be made Mix the concentrate according to the manufacturer s directions and then select the appropriate metering tip Contact your distributor or Hydro Force if you have questions about your chemical Metering Tip Application...

Page 11: ...length of the chain connecting the float bottle to the float valve Snap the beaded chain off the connector on the valve o Move the bottle down to decrease the water level o Move the bottle up to increase the water level Snap the chain back into the connector Turn the water supply back on If the chemical is not drawing or if the tank is not filling or is overflowing refer to the trouble shooting gu...

Page 12: ... the wand or other tool for flow restrictions that can affect priming If you are having trouble with the pump refer to the trouble shooting guide or contact your distributor for advice or assistance 4 Connection of Vacuum Hoses A 1 1 2 x 25 Vacuum Hose is included with the M100 The 2 cuff on the 25 vacuum hose is connected to the Vacuum Barb on the front of the machine The other end with the 1 1 2...

Page 13: ... does not need to be connected When the recovery tank fills during cleaning the float ball assembly in the vacuum inlet filter will rise and will automatically shut off the vacuum air flow to prevent the recovery tank from overfilling and waste water from getting into the vacuums When this occurs Immediately shut off the vacuum switches Drain the recovery tank o Turn off the pump switch while drai...

Page 14: ...t 40psi See chart below Different jets with the same spray angle 8001 8003 8004 can have different orifice sizes Different jets with the same orifice size 80015 95015 110015 can have different spray angles Using a jet that is too small may cause the pump to pulsate or cycle by causing the pressure switch to engage while the tool is being sprayed If this occurs replace the jet with a larger jet or ...

Page 15: ...ble AC11A Disconnect the vacuum hose and solution hose from the machine If water remains in the solution tank use the vacuum and vacuum the excess water from the tank If the auto fill system was utilized place the chemical feed hose back into the solution tank If the waste pump out system was used o Turn the waste pump switch ON to pump out any remaining water from the recovery tank o Turn switch ...

Page 16: ...uch flow Replace jets Pulsation Solution inlet filter plugged Clean or replace filter Hose from solution tank restricted Repair or replace hose Pump intake hose or fittings leaking Repair or replace hose Tighten clamps or replace fittings Filter screen or jets plugged on tool Clean out filter or jets Solution tank empty Add water to tank Check repair auto fill assembly Pump faulty Repair or replac...

Page 17: ...ses and tool Vacuum hoses or cuffs leaking Replace vacuum hoses cuffs connectors as needed Recovery tank full Drain tank Float shutoff filter clogged Clean float shutoff filter Ball stuck in float shutoff Repair or replace float shutoff NM5037 Pump out Check Valve stuck open Clean out or replace check valve NM5052 Recovery tank damaged Replace recovery tank Chemical not Solution tank not filling C...

Page 18: ...Optional Float too high Adjust chain to set float at proper level Auto Fill Float valve faulty Repair or replace float valve NM5055 Chemical Jug Foot valve in Filter stuck Clean out foot valve and filter Filling with Foot valve in Filter faulty Replace foot valve and filter PDE100 11P water Overflowing Optional Auto Fill To reduce the risk of fire electrical shock or injury repairs to wiring shoul...

Page 19: ...ick Connect Chemical Jug Denotes Water flow in pressure hose Denotes Chemical flow Denotes incoming water flow M100 Solution Flow Path Float Valve Inlet Quick Connect Flow Path shown with optional Auto Fill System M012 Pump AP25 ...

Page 20: ...iagram Standard SOLUTION PUMP TO COMMON GROUND FOR ALL COMPONENTS POWER CORD RED YELLOW BLUE BLACK 12 GA BLACK WHITE GREEN WHITE BLACK BLACK BLACK VACUUM 1 2 Stage VACUUM 2 2 Stage BLACK Solution Pump Vacuum 2 Vacuum 1 ...

Page 21: ...m 1 Vacuum 2 Solution Pump Waste Pump POWER CORD WASTE PUMP FLOAT SWITCH SOLUTION PUMP TO COMMON GROUND FOR ALL COMPONENTS RED YELLOW BLUE BLACK BLACK 12 GA BLACK WHITE BLUE BROWN GREEN WHITE BLACK BLACK BLACK VACUUM 1 2 Stage VACUUM 2 2 Stage BLACK BLACK ...

Page 22: ...upplied to the solution pump motor The pump will run until the pressure builds up in the solution line and the pressure switch on the pump will turn the pump OFF When the tool is sprayed the pressure drops the pressure switch turns the pump back ON When not using solution Extracting Only do not turn this switch ON Vacuum 1 When the switch is turned to the ON position power is supplied to the vacuu...

Page 23: ...hen the switch is turned to the ON position power is supplied to the vacuum motor 2 Stage Vacuum Solution Pump Switch When the switch is turned to the ON position power is supplied to the solution pump motor The pump will run until the pressure builds up in the solution line and the pressure switch on the pump will turn the pump OFF When the tool is sprayed the pressure drops the pressure switch t...

Page 24: ...CLEAN CHEMICAL FEED FILTER FOOT VALVE Machines with optional AUTO FILL SYSTEM only Daily After Each Job 25 CLEAN VACUUM SHUTOFF ASSEMBLY SCREEN Daily After Each Job 25 CLEAN HYDRO FILTER If so equipped Daily After Each Job 26 RINSE OUT RECOVERY TANK Daily 26 CLEAN WASTE PUMP Machines with optional AUTO PUMP OUT SYSTEM only Daily 27 FLUSH SOLUTION TANK AND PUMP Daily 27 CLEAN PUMP INLET FILTER Dail...

Page 25: ...f the stand pipe is the Vacuum Shutoff Assembly It functions to prevent debris and water from being sucked into the vacuum motors Operating the M100 without the Vacuum Shutoff Assembly or with a poorly maintained assembly will greatly decrease the life of the vacuum motors and will void the warranty If debris builds up on this filter it will reduce the vacuum air flow and may cause a significant d...

Page 26: ...seal and replace as needed Re install the new or cleaned bag Close lid and secure latch RINSE OUT RECOVERY TANK Build up of fine silt and debris can damage the Waste Pump and Drain Valve Clean out the tank on a regular basis to extend the life of these components as well as keep the tank and machine smelling better Remove the recovery tank lid and open the drain valve Place a bucket under the drai...

Page 27: ...before the water gets to the bottom of the tank Turn the vacuums OFF and disconnect the prime hose Place a bucket under the drain valve open the drain valve to drain the water out of the recovery tank Close the drain valve and dispose of the water If there is a heavy chemical build up in the machine hoses or tools a mild acid can be added to the rinse water in the previous procedure REFER TO PHOTO...

Page 28: ...p Inlet Filter can prevent the solution pump from providing adequate pressure for cleaning Remove the stainless steel filter screen and clean as needed Solution Tank Direct the end of the prime hose into the recovery tank vacuum barb Vacuum acid solution out of Solution Tank Pump Inlet Filter PCE290 08 ...

Page 29: ...ion has been drawn through the proportioner and mixed with the incoming water The metering tip can be removed from the proportioner to speed up the process Once the rinse solution has been drawn through the proportioner turn off the water faucet and disconnect the Auto Fill Water Supply Hose Plug in Cord connect the vacuum hose to the vacuum barb turn on vacuum 1 and use the vacuum hose to remove ...

Page 30: ...ratches Deep scratches will allow water to flow past gaskets and leak from valve Replace valve if needed Examine the gaskets and replace if cut torn or deformed Raised rounded side of gasket goes toward valve slide Larger flat sides seat on ring on flange and outlet adapter Sand and debris will collect in the bottom of the valve body and prevent the slide from going down and seating properly Clean...

Page 31: ... pump switch to the ON position Allow the anti freeze to circulate for 5 10 minutes Mix and add more anti freeze solution as needed Make sure end of chemical feed hose stays submerged in the anti freeze solution This will assure that the anti freeze will be drawn into the proportioning valve Then turn the solution pump off 5 Connect any cleaning tools that will be stored with the M100 Turn the sol...

Page 32: ...S PUMP HOUSING 20131 001 2 DEMAND SWITCH 100PSI PF02090 120 3 CHECK VALVE ASSEMBLY WITH O RING PF20914 002A 4 DIAPHRAGM CAM BEARING ASSEMBLY PF21006 033A 5 MOTOR WITHOUT BASEPLATE 02029 104A 6 MOTOR REAR END BELL ASSEMBLY 20772 057A 7 BASE PLATE GROMMETS 11028 101 8 UPPER HOUSING WITH SWITCH PFDH32V701 ...

Page 33: ...Valve Body 35 37 Flange 41 1 8 Spring 41 7 25 Enclosing Tube 41 15 5 Diaphragm 61 121 Elbow 90º Street 1 4 61 122 Adapter 61 107 2 Ceramic Weight 61 22 3 Proportioner PDE61 22 3 63 35 Magnet 63 37 Spacer 63 38 Plunger 63 46 Screw 8 18 x 1 2 4 req 63 87 Valve Repair Kit PDE63 87 Includes 41 1 8 41 15 5 63 37 63 38 100 3 Rubber Washer 100 11P Foot Valve Filter PDE100 11P 100 12 8 x 1 4 Plastic Tubin...

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Page 44: ...t apply to defects resulting from improper operation lack of maintenance unauthorized modification chemical incompatibility misuse abuse or exposure to freezing temperature conditions It does not cover normal wear items such as o rings valve seals pump seals hoses jets cords batteries or other items which require replacement as a result of ordinary usage To obtain warranty service for the Olympus ...

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